R & D Manager

Bharat Forge Aluminum USA, Inc.Sanford, NC
62d

About The Position

Using knowledge of and experience with CAD software (such as SolidWorks or AutoCAD) to develop forging tooling and dies; DFM (Design for Manufacturing) principles to optimize forging tooling and die designs for ease of manufacturing, minimizing production challenges, and reducing costs; forging processes, materials, metallurgy, and heat treatment techniques to identify and resolve tooling and die production issues; and managing the entire lifecycle of forging tooling projects from concept to implementation including developing project plans, setting timelines, and tracking progress to ensure timely delivery of high-quality tooling solutions; in order to perform the following duties: lead a team of engineers and technicians in the design and development of forging tools, dies, and equipment; provide technical guidance, mentorship, and support to ensure projects are completed on time and within budget; collaborate with cross-functional teams including quality and production to develop and optimize forging tooling designs; ensure designs are cost-effective, efficient, and meet performance requirements; oversee the entire lifecycle of tooling projects from concept to implementation; develop project plans, set timelines, allocate resources, and track progress to ensure timely delivery of high quality tooling solutions; identify opportunities for process improvements, cost reduction, and efficiency enhancements in forging tooling design and manufacturing; implement best practices and innovative solutions to drive continuous improvement initiatives; apply DFM principles to optimize designs for ease of manufacturing, minimizing production challenges, and reducing costs; lead the development of prototypes and conduct testing and analysis to validate and refine designs according to customer, client, or company specifications; adapt existing product designs to meet new specifications and applications; utilize CAD software (e.g., SolidWorks, AutoCAD) to create and modify design drawings and 3D models; work closely with external vendors and suppliers to source materials, components, and services for tooling projects; manage vendor relationships, negotiate contracts, and ensure adherence to specifications and delivery schedules; perform structural and thermal analysis using simulation tools to ensure components meet performance and safety requirements; provide expert technical support in resolving product issues or production difficulties; and create and maintain comprehensive design documentation, including drawings, specifications, and design change records.

Requirements

  • Requires a Bachelors degree in Automotive, Manufacturing, or Mechanical Engineering plus two (2) years of experience evidencing demonstrable ability to perform the stated job duties.
  • New hires subject to drug and background check.
  • Fifteen percent (15%) or less domestic and international travel to various unanticipated locations for meetings and training.

Responsibilities

  • lead a team of engineers and technicians in the design and development of forging tools, dies, and equipment
  • provide technical guidance, mentorship, and support to ensure projects are completed on time and within budget
  • collaborate with cross-functional teams including quality and production to develop and optimize forging tooling designs
  • ensure designs are cost-effective, efficient, and meet performance requirements
  • oversee the entire lifecycle of tooling projects from concept to implementation
  • develop project plans, set timelines, allocate resources, and track progress to ensure timely delivery of high quality tooling solutions
  • identify opportunities for process improvements, cost reduction, and efficiency enhancements in forging tooling design and manufacturing
  • implement best practices and innovative solutions to drive continuous improvement initiatives
  • apply DFM principles to optimize designs for ease of manufacturing, minimizing production challenges, and reducing costs
  • lead the development of prototypes and conduct testing and analysis to validate and refine designs according to customer, client, or company specifications
  • adapt existing product designs to meet new specifications and applications
  • utilize CAD software (e.g., SolidWorks, AutoCAD) to create and modify design drawings and 3D models
  • work closely with external vendors and suppliers to source materials, components, and services for tooling projects
  • manage vendor relationships, negotiate contracts, and ensure adherence to specifications and delivery schedules
  • perform structural and thermal analysis using simulation tools to ensure components meet performance and safety requirements
  • provide expert technical support in resolving product issues or production difficulties
  • create and maintain comprehensive design documentation, including drawings, specifications, and design change records
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