Quality Engineer

Bharat Forge Aluminum USA, Inc. • Sanford, NC

76d

About The Position

The Quality Engineer plays a key role in supporting the quality systems and processes across casting, forging, finishing, and machining operations. This position is hands-on, with direct involvement in product inspections, metallurgical testing, and dimensional validation to ensure compliance with customer and internal quality standards.

Requirements

• Strong working knowledge of quality systems and tools (APQP, PPAP, FMEA, MSA, SPC).
• Ability to read and interpret blueprints and technical drawings with proficiency in GD&T.
• Hands-on experience with measuring equipment and product inspection techniques.
• Strong problem-solving and analytical skills.
• Proficiency with quality software, ERP systems, and Microsoft Office Suite.
• Effective communication and teamwork abilities.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.
• Understanding of safety practices and regulatory compliance in manufacturing settings.
• Project management and documentation control capabilities.
• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related technical field.
• 3–5 years of quality engineering experience in a manufacturing environment, preferably involving metal components or automotive parts.
• Experience in casting, forging, machining, or finishing processes is highly desirable.
• CQE certification or Six Sigma certification is a plus.

Responsibilities

• Support quality assurance efforts throughout the casting, forging, finishing, and machining production processes.
• Develop and maintain inspection plans, control plans, and PFMEAs.
• Conduct hands-on product inspections and metallurgical tests, including hardness, ultrasonic, dimensional, and surface finish testing.
• Operate and interpret results from quality tools and equipment such as CMMs, micrometers, roughness testers, and hardness testers.
• Perform root cause analysis and implement corrective and preventive actions using 8D, 5-Why, and Fishbone techniques.
• Support incoming, in-process, and final inspections for conformance to engineering specifications and customer requirements.
• Ensure compliance with applicable standards, including IATF 16949, ISO 9001, and customer-specific requirements.
• Maintain accurate records of quality data, test results, and nonconformance reports.
• Collaborate with cross-functional teams to support continuous improvement initiatives and resolve quality issues.
• Participate in internal, customer, and third-party audits.
• Train production and maintenance personnel in quality requirements and procedures.
• Other responsibilities and projects assigned.

What This Job Offers

• Education Level: Bachelor's degree