Quality Engineer, Die Shop

Tesla•Austin, TX

About The Position

We are seeking a hands-on, experienced Quality Engineer to join our team in a dynamic tooling shop specializing in the design and manufacturing of High Pressure Die Casting (HPDC) dies for the aluminum industry. This individual will be responsible for establishing and maintaining a robust quality management system (QMS), driving quality assurance activities, and leading continuous improvement initiatives across the shop floor. Develop and implement a comprehensive Quality Management System (QMS) aligned with industry standards (e.g., ISO 9001) Define quality processes and procedures across all stages of die design, machining, assembly, and final inspection Collaborate with design, machining, and project teams to ensure build quality, adherence to specs, and functional performance Conduct root cause analysis and implement corrective and preventive actions (CAPA) for quality issues and non-conformances Establish and monitor quality KPIs, including scrap rates, rework, dimensional accuracy, and customer feedback Lead first-piece inspections, in-process checks, and final quality audits Utilize tools such as CMMs, GD&T, SPC, FMEAs, and control plans to ensure quality standards are met Work closely with customers and suppliers to resolve quality concerns and implement improvements Facilitate training for shop floor personnel on quality standards, procedures, and continuous improvement practices Drive a culture of quality and accountability throughout the organization Degree in Mechanical Engineering, Manufacturing, or equivalent experience Minimum 3+ years of experience in a quality engineering role, preferably in tooling, die manufacturing, or metal casting environments Strong understanding of HPDC tooling, machining, and inspection methods Hands-on experience building or maintaining a QMS (ISO 9001 experience preferred) Proficient in GD&T, SPC, root cause analysis (5 Whys, Fishbone), and other quality tools Comfortable working on the shop floor and collaborating with cross-functional teams and die casting industry standards/tolerances Strong analytical, organizational, and communication skills Proficiency with measurement tools and inspection equipment (CMMs, height gauges, micrometers, etc.) Experience with lean manufacturing or Six Sigma methodologies Background in metrology or dimensional inspection

Requirements

Degree in Mechanical Engineering, Manufacturing, or equivalent experience
Minimum 3+ years of experience in a quality engineering role, preferably in tooling, die manufacturing, or metal casting environments
Strong understanding of HPDC tooling, machining, and inspection methods
Hands-on experience building or maintaining a QMS (ISO 9001 experience preferred)
Proficient in GD&T, SPC, root cause analysis (5 Whys, Fishbone), and other quality tools
Comfortable working on the shop floor and collaborating with cross-functional teams and die casting industry standards/tolerances
Strong analytical, organizational, and communication skills
Proficiency with measurement tools and inspection equipment (CMMs, height gauges, micrometers, etc.)

Nice To Haves

Experience with lean manufacturing or Six Sigma methodologies
Background in metrology or dimensional inspection

Responsibilities

Develop and implement a comprehensive Quality Management System (QMS) aligned with industry standards (e.g., ISO 9001)
Define quality processes and procedures across all stages of die design, machining, assembly, and final inspection
Collaborate with design, machining, and project teams to ensure build quality, adherence to specs, and functional performance
Conduct root cause analysis and implement corrective and preventive actions (CAPA) for quality issues and non-conformances
Establish and monitor quality KPIs, including scrap rates, rework, dimensional accuracy, and customer feedback
Lead first-piece inspections, in-process checks, and final quality audits
Utilize tools such as CMMs, GD&T, SPC, FMEAs, and control plans to ensure quality standards are met
Work closely with customers and suppliers to resolve quality concerns and implement improvements
Facilitate training for shop floor personnel on quality standards, procedures, and continuous improvement practices
Drive a culture of quality and accountability throughout the organization

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program