Production Rework Tech I

ZF GroupMarysville, MI
10dOnsite

About The Position

Incumbent will perform one of the following functions as their main responsibility: Safely perform timely repair and teardown non-conforming products to meet established quality standards.

Requirements

  • High School Diploma or GED
  • Understanding of Critical Characteristics operations.
  • Ability to define component characteristics (i.e.: machine surface, spline, threads, nick and bump)
  • 2+ years of related experience.
  • Basic knowledge of mathematical calculations.
  • Demonstrated problem solving skills and abilities.
  • Ability to read and follow Standard Work Instructions, Quality Notifications, Non-Conforming Material Processes
  • Ability to support Team Leader Role (Line and operation functionality)
  • Mechanical skills and aptitude.
  • Ability to effectively communicate in all forms (written, oral) and understand work instructions in English
  • Ability to write reports/summaries and accurately enter data in all systems

Nice To Haves

  • Working knowledge of Lean concepts.
  • Level 4 proficiency on all ZF assembly rotational jobs
  • Knowledge of ISO 9001, TS16949 and ISO14001 standards and application
  • Knowledge of basic quality tools such as hand gages, including micrometers, calipers, etc.
  • Familiarity with, and ability to use MS Office Suite.
  • Basic SAP Knowledge.
  • Knowledge of Control Plans, PFEMA, and Process Quality Audits.
  • Ability to read and evaluate dimensional reports.
  • LOTO (Lock out/Tag out training)
  • Experience operating PIV’s (Powered Industrial Vehicle)
  • Basic Knowledge of Digital Documentation applications.

Responsibilities

  • Perform teardown on non-conforming products.
  • Perform repairs of non-conforming products and reintroduction of product to assembly line
  • Support Engineering in analysis of non-conforming products and warranty returns.
  • Perform repairs of customer direct vendor damaged product
  • Prepare axles (beam and drive) for customer service requirements
  • Operate equipment and material handling equipment (overhead cranes, lift assist, etc.) safely and effectively.
  • Operate pneumatic tools, hand tools, presses, etc. safely and effectively
  • Diagnose failure mode and depending on reason, report findings to assembly, supplier quality, or engineering team.
  • Accurately record failure mode and related details such as part #s and serial #s.
  • Accurately document scrap components and report through SAP scanning process.
  • Support and perform detailed quality investigations (measurement/visual inspections/root case analysis) on rejects.
  • Perform in process evaluation/checks (poke yoke) and keep records of performed tasks.
  • Perform Containment of defective products, while cleaning and inspecting reusable components for reuse or returning them to assembly.
  • Properly disposes of unsalvageable components based on disposition guides and metal type
  • Perform preventive maintenance and maintain TPM records daily. Master equipment as necessary.
  • Assist the team in training new operators.
  • Maintain housekeeping practices in accordance with 5S standards.
  • Participate in continuous improvement efforts (ZFPS) and provide feedback.
  • Understand and comply with ISO 9001, TS 16949, and ISO 14001 requirements.
  • Perform special projects as requested and related tasks as needed.
  • Perform proper material identification through Special and Non-Conforming Material Handling Process.
  • Support New and Engineering Change Product Launches
  • Perform pallet cleaning and documents activity in controlled documentation applications.
  • Understanding of Control Plans, FMEAs, and scrap impact to production
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