Product Quality Engineer - Quality Dept

Fuyao Glass America IncMoraine, OH
37d

About The Position

Job Summary:  1.Advance product quality planning in the New Product Development phase;  2.Control the new product quality before SOP+3 months;  3.New product verification;  4.Solve and improve quality problem.    Job Functions: APQP (advanced product quality planning):    1.1 Participate in customer drawing and technical specification review and examination, define special customer requirements;    1.2 According to the internal control quality standard of customer and the company, establish new product quality standard and the detection and test specification;    1.3 Prepare the new product quality target according to customer requirements and company's profit plan;    1.4 Prepare new product quality plan according to the production management level and quality management level of the company;    1.5 Organize existing evaluation of new product test and detection capability and prepare improvement plan.    Control the new product quality before SOP+3 months:    2.1 Participate in the design of new product test and detection plan, responsible for verifying the detection and test capability for new products;    2.2 Organize the process capability study and verification of new product technological process and participate in Run-at-Rate verification;    2.3 Organize product review of samples during new product development, quality gate review before mass production and the process review;    2.4 Participate in the product review, revised changes review and trial assembly during customer's new product development;    2.5 Monitor if all necessary processes and plans during new product development are effectively implemented.    New product verification:    3.1 Work with Quality Verification Engineer to develop PV testing plan according to the OEM requirements;    3.2 Participate in and track the implementation of PV Testing plan, ensure timely attainment.     Solve and improve quality problem:    4.1 Properly handling with quality problems occurred during new product development and SOP+6 months;    4.2 Handling with customer complaint and returns of goods during new product development and SOP+6 months;    4.3 Establishing new product quality resume, summarize quality problems and provide improvement suggestions.    Other works relating to quality assurance:    5.1 Participate in internal training specifically required by customer;    5.2 Responsible for training and guiding new product quality standard and inspection specification;    5.3 Assist quality control supervisor in recognizing and managing process change points;    5.4 Responsible for compiling, archiving and transferring materials relating to new product development process Reports to prepare and submit: Quality review report, Summary of customer quality information, Project quality record   Other duties as assigned    Nothing in the Position Description restricts management's right to assign or re-assign duties and responsibilities to this job at any time

Requirements

  • Languages spoken commonly in the workplace are English and Mandarin.
  • Ability to read, understand and comprehend documents such as safety rules, operating and maintenance instructions.
  • Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
  • Ability to speak effectively and interact with other team members engineers, leadership and customers.
  • Experienced in quality engineer area
  • Bachelor degree or above (The mechanical and electrical major is preferred)
  • Bilingual: English - Chinese (Required)
  • The employee is regularly required o stand for long periods. Duties include turning at the waist, reaching, bending, squatting and lifting up to 50 pounds. Ability to pass static strength requirements (grip)
  • Clarity of vision at 20 inches or less. Use this factor when special and minute accuracy is demanded
  • Clarity of vision at 20 feet or more. Use this factor when visual efficiency in terms of far acuity is required in day and night/dark conditions
  • Three-dimensional vision. Ability to judge distances and spatial relationships so as to see objects where and as they actually are.
  • Ability to identify and distinguish colors
  • Observing an area that can be seen up and down or to right or left while eyes are fixed on a given point
  • The noise level in the work environment is usually moderate. Safety requirements for this position are safety glasses, hearing protection and steel-toed work boots
  • Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals
  • Ability to solve practical problems and deal with a variety of variables
  • Knowledge of and familiarity manufacturing software
  • Familiar with manufacturing principle and technological process of automotive glass
  • Familiar with the company's quality policy, objectives and commitments
  • Have a good knowledge of TS16949 quality management system
  • Have a basic knowledge of ISO14001 and OHSAS18001 quality system
  • Familiar with various standards and inspection/test methods for automotive glass
  • Familiar with core knowledge of Five Tools
  • Quality planning of new projects
  • Risk assessment and management of new projects
  • Able to solve problems systematically
  • Relatively better planning, organization, Leadership and control ability
  • Relatively strong sense of responsibility and sensitivity; be able to actively deal with problems
  • Able to work under pressure
  • Systematically trained in manufacturin technique of automotive glass and main equipment
  • Systematically trained in APQP
  • Trained in TS16949 quality system (including six handbooks)
  • Systematically trained in quality tools
  • Proficient in using Microsoft Office software Word, Excel, Power Point
  • Five Tools and quality statistics knowledge
  • Proficient in using 8D method to solve problems
  • Must be 18 years of age or older.
  • Core Foundation Competencies including Ethics, Integrity, Values & Trust.

Responsibilities

  • Advance product quality planning in the New Product Development phase
  • Control the new product quality before SOP+3 months
  • New product verification
  • Solve and improve quality problem
  • Participate in customer drawing and technical specification review and examination, define special customer requirements
  • Establish new product quality standard and the detection and test specification
  • Prepare the new product quality target according to customer requirements and company's profit plan
  • Prepare new product quality plan according to the production management level and quality management level of the company
  • Organize existing evaluation of new product test and detection capability and prepare improvement plan
  • Participate in the design of new product test and detection plan, responsible for verifying the detection and test capability for new products
  • Organize the process capability study and verification of new product technological process and participate in Run-at-Rate verification
  • Organize product review of samples during new product development, quality gate review before mass production and the process review
  • Participate in the product review, revised changes review and trial assembly during customer's new product development
  • Monitor if all necessary processes and plans during new product development are effectively implemented
  • Work with Quality Verification Engineer to develop PV testing plan according to the OEM requirements
  • Participate in and track the implementation of PV Testing plan, ensure timely attainment
  • Properly handling with quality problems occurred during new product development and SOP+6 months
  • Handling with customer complaint and returns of goods during new product development and SOP+6 months
  • Establishing new product quality resume, summarize quality problems and provide improvement suggestions
  • Participate in internal training specifically required by customer
  • Responsible for training and guiding new product quality standard and inspection specification
  • Assist quality control supervisor in recognizing and managing process change points
  • Responsible for compiling, archiving and transferring materials relating to new product development process
  • Prepare and submit Quality review report
  • Prepare and submit Summary of customer quality information
  • Prepare and submit Project quality record
  • Other duties as assigned
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