Product Engineer

Alloy EnterprisesBurlington, MA
41d$85,000 - $105,000

About The Position

The Product Engineer will play a crucial role in bridging the gap between our manufacturing process and the final products we ship to customers, ensuring that our thermal products are delivered with precision and quality. This is a highly hands-on role that will directly contribute to the design, development, assembly, and testing of full thermal management products, particularly liquid cooling loops for data center applications.

Requirements

  • Bachelor's degree in Mechanical Engineering, or a related technical field.
  • 3-5 years of experience in an engineering role, with hands-on experience in IT, Server, high-power computing, or power electronics industry.
  • Experience with thermal management systems, including the design and assembly of liquid cooling loops.
  • Ability to work in a hands-on environment, doing assembly, testing, and process documentation.
  • Knowledge of component sourcing and vendor management for mechanical and fluid components.
  • Excellent technical communication skills, with the ability to clearly document procedures and convey technical information.
  • Applicants must be authorized to work for any employer in the U.S.
  • We are unable to sponsor or take over sponsorship of an employment Visa, including H-1B, H-1C, H-2A, H-2B, H-3, F-1 or OPT at this time.

Nice To Haves

  • Experience working in a start-up or other fast-paced product development environment.
  • Direct experience with manufacturing processes, DFM, and quality control systems.

Responsibilities

  • Design, build, and test liquid cooling loops and thermal systems.
  • Work with Alloy’s customers to understand cooling loop requirements and review cooling loop designs
  • Develop and execute performance and reliability testing for finished thermal management products, including cooling loops.
  • Leverage a DFM mindset to provide feedback on component design and fabrication.
  • Develop assembly jigs, test automation rigs, and packaging solutions.
  • Analyze test results to validate that our products meet customer specifications and identify areas for improvement.
  • Source and evaluate commercial components (e.g., fittings, tubing, quick disconnects) for integration into our thermal management products.
  • Develop and refine manufacturing methods such as pipe bending and brazing.
  • Map the supply chain for these components to identify bottlenecks and potential partnerships to reduce cost and enable Alloy to ship products faster.
  • Define and document standard operating procedures (SOPs) for the assembly, automated testing, and finishing of thermal management products.
  • Provide technical support to the production team during the initial ramp-up of new product lines.
  • Manage Bill of Materials (BOMs) and support change control processes for thermal assemblies.
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