Product Design and Release Engineer – Upper Body Structures

Ford • Dearborn, MI

2d • Hybrid

About The Position

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we’re all a part of something bigger than ourselves. Are you ready to change the way the world moves?
In this position...
Professional position utilizing engineering education and experience to design and release Upper Body structures. The D&R engineer is responsible to design, develop, release and validate parts with an emphasis on light-weight materials and designs.
The engineer will lead the following design engineering activities from pre-program through launch:
Understand structural design to meet vehicle attributes including FMVSS, NVH and Safety
Lead Purchasing, Finance, and Cost Estimating in supplier selection to achieve program targets
Develop component designs that meet customer requirements, and Vehicle Operations manufacturing requirements.
Interface with engineers of surrounding components and systems (seats, electrical, etc)
Release 3-D CAD that meets system design requirements
Support supplier and Ford CAE testing of structure and closure designs prior to tooling
Kick off tooling, supplier part manufacturing, part layout, and part testing
Lead prototype vehicle level build support for structures
Manage Final Engineering Sign-off and production vehicle launch at Ford assembly plants

Requirements

• Requires a Bachelor’s Degree in Mechanical Engineering - Master’s preferred.
• Excellent communication skills, both oral and written
• 2 years of experience as structures D&R Engineer or relevant course work for new graduates
• Working knowledge of Catia V5/V6 and/or 3DX CAD is preferred
• Applying DMAIC and DFSS principles
• Reviewing and signing-off on component drawings and gaging practices
• Applying 8D, fishbone, and DOE problem solving methodology
• Creating Boundary Diagrams, P-Diagrams, DFMEA & SCCAFs
• Reviewing CAE models and CAD drawings
• Leading design reviews based on Failure Mode Avoidance
• Maintaining DVP&R and signing-off on DV tests – including FMVSS requirements
• Microsoft Office (Word, Excel and Power Point).
• Executing threaded fastener joint designs and tests

Nice To Haves

• Recent product development experience with Ford body commodities a plus
• Knowledge of Ford software systems: AIMS, WERS, FEDE, and Integrator

Responsibilities

• Understand structural design to meet vehicle attributes including FMVSS, NVH and Safety
• Lead Purchasing, Finance, and Cost Estimating in supplier selection to achieve program targets
• Develop component designs that meet customer requirements, and Vehicle Operations manufacturing requirements.
• Interface with engineers of surrounding components and systems (seats, electrical, etc)
• Release 3-D CAD that meets system design requirements
• Support supplier and Ford CAE testing of structure and closure designs prior to tooling
• Kick off tooling, supplier part manufacturing, part layout, and part testing
• Lead prototype vehicle level build support for structures
• Manage Final Engineering Sign-off and production vehicle launch at Ford assembly plants

Benefits

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level
• Number of Employees: 5,001-10,000 employees