Processing Operator

Alphia•Pittsburgh, PA

5d•Onsite

About The Position

JOB PURPOSE: Ensure quality products are produced through the proper operation of extrusion and related equipment. Set up equipment and produce products using run sheets and written formulas. Provide customer support for test runs of new or reformulated diets. Direct and train extrusion process and set-up skills as necessary. DESCRIPTION OF ESSENTIAL DUTIES: Assembles, calibrates, operates, and monitors extruder and all auxiliary equipment (pumps, micro-motions, dry coating applicator, tanks, agitators, etc) of both extrusion systems. Inspects and evaluates equipment hourly; adjusts equipment variables to meet equipment and product requirements. Frequently dumps/weighs, carries, and stacks up to 50-pound bags of ingredients and/or product Operates forklift and hand-held scanners to remove ingredients from inventory for use in production. Responsible for evaluating orders, ensuring paperwork is complete and accurate in all processing conditions, and completing status reports. Distinguishes colors and duplicates those colors in the extrusion process. Assists clients with development of products and procedures through research and development/test work. Establishes and maintains an effective line of communication with the quality assurance department. Thoroughly understands all quality assurance procedures and programs; ensures all products are within individual client specifications. Responsible for all product quality attributes Evaluates product quality attributes; makes immediate adjustments to correct products, which are found to be out of specification. Anticipates technical problems; proactively troubleshoots (where appropriate) and makes technical adjustments and/or notifies maintenance. Good working knowledge and ability to operate Meat Room, Mixing, Coating and Batching if applicable system for product runs. Responsible for maintaining a safe and clean work area and environment. Participate in a full facility and equipment clean-up between each product run as directed. Ensures required changeovers are completed accurately and efficiently. Responsible for becoming familiar with GMP’s and Standard Operating Procedures (SOP’s) for all products. Complete simple production reports Other duties as assigned or directed.

Requirements

Education level: high school diploma and/or GED required.
Experience: Extrusion experience is strongly preferred however, previous machine experience can be substituted
Willing to work in a team environment and contribute to group goals.
Ability to receive and provide instructions in a positive manner.
Ability to communicate both verbally and in written form.
Basic math skills include addition, subtraction, multiplication, division, percentages.
Ability to multi-task.
Ability to read and follow simple written instructions.

Responsibilities

Assembles, calibrates, operates, and monitors extruder and all auxiliary equipment (pumps, micro-motions, dry coating applicator, tanks, agitators, etc) of both extrusion systems.
Inspects and evaluates equipment hourly; adjusts equipment variables to meet equipment and product requirements.
Frequently dumps/weighs, carries, and stacks up to 50-pound bags of ingredients and/or product
Operates forklift and hand-held scanners to remove ingredients from inventory for use in production.
Responsible for evaluating orders, ensuring paperwork is complete and accurate in all processing conditions, and completing status reports.
Distinguishes colors and duplicates those colors in the extrusion process.
Assists clients with development of products and procedures through research and development/test work.
Establishes and maintains an effective line of communication with the quality assurance department.
Thoroughly understands all quality assurance procedures and programs; ensures all products are within individual client specifications.
Responsible for all product quality attributes
Evaluates product quality attributes; makes immediate adjustments to correct products, which are found to be out of specification.
Anticipates technical problems; proactively troubleshoots (where appropriate) and makes technical adjustments and/or notifies maintenance.
Good working knowledge and ability to operate Meat Room, Mixing, Coating and Batching if applicable system for product runs.
Responsible for maintaining a safe and clean work area and environment.
Participate in a full facility and equipment clean-up between each product run as directed.
Ensures required changeovers are completed accurately and efficiently.
Responsible for becoming familiar with GMP’s and Standard Operating Procedures (SOP’s) for all products.
Complete simple production reports
Other duties as assigned or directed.