Process Technician IV

Comar • West Bend, WI

9d • Onsite

About The Position

Set up molds, establish process parameters, and perform machine startups to
ensure equipment runs within validated and documented standards.
Operate injection molding machines and auxiliary equipment to produce parts
that meet all quality and output requirements.
Troubleshoot molding, equipment, and quality issues using root cause
analysis, scientific molding principles, and validated process data.
Conduct thorough product inspections and make decisions based on established
quality criteria.
Lead process development and improvement initiatives, including DOE work,
CAPA activities, mold validation, and process optimization.
Collaborate with Engineering, Quality, Tool Room, and Production to develop,
refine, and maintain robust, repeatable molding processes and tooling.
Train, coach, and support Operators, Setup Mechanics, and Process Technicians
while maintaining all required documentation, safety practices, and clean
working conditions.

Requirements

• A High School diploma or equivalent.
• 5+ years of experience as a manufacturing process technician and/or related training and experience in mold development.
• Proficient with the production molding process, injection or extrusion mold tooling, and RJG cavity pressure monitoring systems.
• Thorough understanding of scientific molding principles, and IQ-OQ-PQ validation process.
• Thorough knowledge and understanding of the molding process, scientific molding principles, RJG cavity pressure monitoring systems, and eDART™ cycle graph interpretation.
• Thorough understanding of injection or extrusion mold tooling and the IQ/OQ/PQ validation process.
• Experience in both injection and extrusion molding equipment and production processes
• Previous experience in related functions and an ISO 9001/13485 environment.
• Knowledge of IQMS.
• Certification: RJG certified

Nice To Haves

• Master Molder 1 certificate desired.

Responsibilities

• Set up molds, establish process parameters, and perform machine startups to ensure equipment runs within validated and documented standards.
• Operate injection molding machines and auxiliary equipment to produce parts that meet all quality and output requirements.
• Troubleshoot molding, equipment, and quality issues using root cause analysis, scientific molding principles, and validated process data.
• Conduct thorough product inspections and make decisions based on established quality criteria.
• Lead process development and improvement initiatives, including DOE work, CAPA activities, mold validation, and process optimization.
• Collaborate with Engineering, Quality, Tool Room, and Production to develop, refine, and maintain robust, repeatable molding processes and tooling.
• Train, coach, and support Operators, Setup Mechanics, and Process Technicians while maintaining all required documentation, safety practices, and clean working conditions.

Benefits

• Medical, dental, vision, and prescription coverage
• 401(k) with company match
• Wellness and discount programs
• Paid time off and paid holidays

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: High school or GED
• Number of Employees: 101-250 employees