About The Position

Gerresheimer is an innovative systems and solutions provider for pharmaceutical primary packaging, drug delivery systems, medical devices and associated service, and as such a strategic partner for the global pharma and biotech industry. The position involves systematic problem solving and optimization of all injection molding tasks (man, machine, method, environment, material) including the sustainable implementation of corrective measures in the event of repeated errors to ensure trouble-free production operations. Responsibilities include setting up and operating injection molding machines to produce plastic parts, following all aspects of processing safety protocol, changing out molds, completing setups, and repairing molds. The role also requires monitoring and preparing support equipment, ensuring cleanliness of the department and all processing equipment, performing mold cleaning and process documentation, and contributing to a highly productive, efficient, and team-oriented work environment.

Requirements

  • Knowledge from a 3-year technical training, e.g., as a process mechanic for KKT.
  • Relevant further training as a technician or master craftsman.
  • In-depth expertise in plastics process mechanics with at least 2 years of professional experience.
  • Experience in injection molding production with proven success in process analysis.
  • Advanced knowledge of process engineering principles and their practical application.
  • Proficiency in IT systems, including MES, SAP, and MS Office.
  • Strong technical aptitude with a deep understanding of production processes.
  • Solid knowledge of quality methods and their integration into manufacturing workflows.
  • Exceptional analytical thinking and ability to evaluate complex scenarios.
  • Proficient in applying problem-solving techniques in dynamic environments.

Nice To Haves

  • 3+ years of hands-on experience in injection molding.
  • Working knowledge and experience with injection molding and ancillary equipment.
  • Familiarity with a wide range of thermoplastic materials and their properties.
  • Excellent problem-solving skills with attention to detail.
  • Familiarity with injection molding machines and robots.

Responsibilities

  • Systematic problem solving and optimization of injection molding tasks.
  • Setting up and operating injection molding machines.
  • Following processing safety protocols.
  • Changing out molds and completing setups.
  • Repairing molds as necessary.
  • Monitoring and preparing support equipment.
  • Maintaining cleanliness of the department and processing equipment.
  • Performing mold cleaning and process documentation.
  • Contributing to a productive and team-oriented work environment.
  • Working with Team Leader on line clearance and 5S.
  • Communicating effectively with production personnel, supervisors, and engineers.
  • Maintaining good documentation practices.
  • Cooperating with internal production areas and other interfaces.
  • Participating in FMEAs according to specifications.
  • Participating in machine and peripheral specifications.
  • Supporting transfer projects according to specifications.
  • Acting as an internal contact person for managers and customer service.
  • Assuming the PLP role in projects with TCC/SEC depending on project focus.

Benefits

  • Company health benefits.
  • 401k.
  • Incentive bonuses.
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