Process Machine Operator I

SunOpta•Alexandria, MN

About The Position

Process Machine Operator I is responsible for processing a variety of liquid products to ensure sterility. Ensures quality and efficiency standards are being met through reduced scrap loss and yield improvements by following written and verbal procedures. Follows all GMP and PPE requirements for the safety of others and oneself. Effectively communicates verbal and written information relevant to the position. Fill in for vacations and or cover if other employees are absent.

Requirements

Must be able to run all processors, CIPs, and monitor all surge tanks.
Understands procedures for all allergens and how to prevent cross contamination
Must be able to perform maintenance on valves, surge tanks, and processors.
Must be able to prepare and maintain accurate paperwork.
Ability to troubleshoot and resolve moderate to complex issues associated with the processors and related equipment.
Ability to assess a situation and make quick and accurate decisions that will aid in production
Must adhere to all GMP's and Safety Procedures established by Management
Understand terminology related to the process and surge equipment
Must be able to stand and work for long periods of time (12) hours and lift a minimum 30-50 pounds frequently and push/pull pallet jacks and lifts with heavy loads
Minimum of a High school diploma or equivalent education.

Nice To Haves

Working knowledge of business, computer, and math, preferred.
The candidate must be able to work effectively in a team-based environment, set priorities to meet deadlines, handle multiple tasks, and make decisions under pressure being able to work with minimal or no supervision.
Ability to use critical thinking to plan and problem-solve.

Responsibilities

Coordinates process set-up of production, CIP, and sanitizing a variety of processing equipment to be completed in a timely manner. Maximizing the quality of products produced and the efficiency of the department.
Maintains a clean and organized work area setting up the next shift for success.
Begins to assist with routine maintenance as directed on all processing equipment. This includes but is not limited to: valves, replacing “o” rings, homogenizer packings. Maintains oil level, air lines, sterile air filters and gaskets. Document correctly when filling out maintenance work orders and place into completed work order box.
Relieves other production team members for breaks and absences as required
Perform a variety of Critical Control Point (CCP) checks to assure standards are met. For example, verify steam and air pressure gauges as it relates to the process and their importance.
Troubleshoot and resolve basic to moderate operating difficulties involving the processing equipment
Accurately prepares and completes all area paperwork with legible handwriting as required by the FDA Fill and drain Tower water in the correct sequence and turning on the fans.
Be able to adjust the steam valve for the steam injector as required.
Understanding of the process flow from Aseptic Mixing through Processing to Filling.
Effectively communicate with the Aseptic Mixers to coordinate the process and flow of separations prior to initiating a separation.
Adheres to all plant safety rules
Reports all near misses and accidents to the production supervisor and or HR representative
Serves an active role the plant safety programs, by participating in monthly safety inspections and reporting any potential safety hazards to the safety committee or Management
Adheres to all Quality Assurance System guidelines
Follows SOP’s and SSOP’s (standard operating procedures and sanitation standard operating procedures) when making processing adjustments, to ensure the manufacturing of high-quality liquid-based products.
Responsible for compliance with GMP’s, HACCP and SQF programs
Identifies all critical control points (CCP) understanding their functions it relates to the process.
Accurately prepares and maintains processing area documentation.
Writing legibly and completely filling out all documents. Operators name must be signed on each document used.
When Maintenance is occurring in your work area, it is the expectation to assist the Maintenance Technicians in any capacity needed to expedite the repair process.
When equipment is in a state of disrepair these items must be reported ASAP to avoid break downs.
Maintain a clean and organized work area
Assists all areas of the plant with general housekeeping
Cooperates with other shifts and the management team in housekeeping endeavors
As a member of the Production team, ensures effective shift communication and teamwork with other operators occurs each scheduled shift.Maintains effective communication with members of the support group.
When utilizing the Handheld radios employees are expected to be professional and respectful when communicating.
Promotes and contributes to the development of a strong team.
Works well among co-workers as a team.
Assist in coaching and training employees as requested by the management team.
Continuously improve your knowledge of the Aseptic Filling process.
Become familiar with SunOpta 360.Completes and adheres to the Annual Alchemy Schedule.