Process Improvement Engineer

Flowserve Corp. • Houston, TX

55d

About The Position

Catalyst and resource for process Continuous Improvement initiatives in all areas along the Value Stream, actively contributing to the identification, prioritization and execution of Product, Process and Quality improvements through utilization of Six Sigma and Lean methodologies and tools, as well as cost effective strategies. Provides process development and continual improvement support to departments and functions ensuring flawless execution of projects from conceptual stage to implementation or delivery through consistent application of quality principles, robust processes and appropriate techniques, tools and methodologies. Analyzes and improves quality, cost, and delivery collaborating with process owners and engaging team members in office and manufacturing processes. Plans, directs, supports or coordinates as required manufacturing processes including and not limited to machining, coating, assembly, and testing.

Requirements

• BS or BA Degree in relevant field and 3-5 years relevant experience
• Lean Six Sigma experience

Nice To Haves

• Proven track record of leading and driving cost reductions in a manufacturing environment utilizing Continuous Improvement Methodologies.
• Experience in a manufacturing environment.
• Ability to read and interpret documents such as safety rules, engineering drawings, operating and maintenance instructions, and procedures.
• Ability to write routine and technical correspondence.
• Ability to speak effectively before groups of customers or employees of the organization.
• Ability to comprehend and apply principles of advanced geometry, trigonometry, modern algebra, and advanced statistical theory.
• Ability to define problems, collect data, establish facts, and draw valid conclusions.
• Experience interpreting a variety of technical instructions in mathematical or diagram form and dealing with several abstract and concrete variables.

Responsibilities

• Partners with Managers and Supervisors to achieve Flowserve goals and objectives.
• Uses, and promotes the use of appropriate Lean, Six Sigma, problem-solving methodologies and tools for effective project prioritization and continual improvement initiatives, optimization and error-proofing of internal processes.
• Facilitates problem-solving and process improvement teams, coaches employees in operational and non-operational departments such as Sales, Purchasing, Engineering, Manufacturing or Service, etc. as required.
• Supports and mentors departmental teams in standardizing, documenting and sustaining improvements verified to be effective, establishing new baselines for continual improvement.
• Develops, evaluates, and improves manufacturing methods, utilizing knowledge of product design, materials and parts, fabrication processes, tooling, and production.
• Investigates project/capital equipment proposals, develops justification, prepares requests for expenditure, acquires equipment, installs equipment, and ensures that justification goals are achieved.
• Specifies and acquires factory supplies that reduce costs and improve effectiveness.
• Ensures availability of CNC programs to support new products and customer requirements.
• Assists with training, instructing, and maintaining a flexible operator CNC programming and tooling skill base.
• Ensures tooling and fixtures are available to support customer demand.
• Troubleshoots processed and equipment minimizing delays in production schedules.
• Assists with development of the profit plan and the manufacturing strategic plan. Track assigned capital projects and expenditures status to ensure timely completion and within budget.
• Keeps abreast of new developments in the field of machine tool equipment, tooling, and methods. Recommend innovative solutions when applications are feasible to improve throughput and quality.
• Understands and supports all Company objectives and performs duties delegated by management.
• Enforces safety rules by ensuring that tooling, fixtures, and process meet all applicable OSHA regulations.
• Enforces Flowserve's environmental policies by ensuring that processes meet all applicable environmental regulations. Subcontractors are made aware of Flowserve's applicable environmental policies and are managed to these policies.
• Demonstrates the ability and willingness to be a team player.
• Treats all customers and fellow employees with respect.
• Other duties as assigned.

Benefits

• Flowserve offers competitive pay, annual bonuses, medical benefits on day 1, generous paid vacation time, paid holidays, 401(k) and many other excellent benefits.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Machinery Manufacturing
• Number of Employees: 5,001-10,000 employees