MIC - Process Engineer

Ashland Foundry & Machine Works•Myerstown, PA

19d

About The Position

The Process Engineer for Investment Castings is responsible for overseeing and optimizing all aspects of the investment casting process, ensuring high-quality metal components are produced efficiently and meet stringent specifications. This role involves process development, troubleshooting, continuous improvement, and collaboration with cross-functional teams to support production and new product introduction.

Requirements

Knowledge of metal casting processes and other manufacturing processes such as welding, melting and finishing operations.
Critical Thinking – Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.
Ability to communicate information and ideas in speaking so others will understand.
Ability to establish and maintain effective working relationships with supervisors and senior managers, as well as employees.
Ability to operate a personal computer and secure information from established data processing, spreadsheet, word processing, database and graphics programs.
Ability to express ideas and communicate orally and in writing. Ability to read, write, speak, understand, or communicate in English sufficiently to perform the duties of this position. American Sign Language or Braille may also be considered as acceptable forms of communication. Persons with mental or physical disabilities are eligible if they can perform the essential functions of the job after reasonable accommodation is made to their known limitations. If the accommodation cannot be made because it would cause the employer undue hardship, such persons may not be eligible
Bachelor’s degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, or related field.
3+ years in investment casting or foundry operations
Hands-on experience with ceramic shell systems, induction melting, and alloy solidification
Proficiency in CAD software and simulation tools (e.g., MAGMASOFT, ProCAST)
Excellent problem-solving and analytical skills
Familiarity with additive manufacturing for pattern creation
A combination of education and experience will be considered
Ability to write routine reports and correspondence.
Ability to speak effectively before the employees in the organization, communicate effectively with customers, suppliers and leadership throughout the organization.
The ability to manage schedules, consider resources, and communicate these needs effectively throughout the organization.

Responsibilities

Design, implement, and refine investment casting processes for various alloys
Develop gating and riser systems to ensure sound castings with minimal defects
Establish and maintain process parameters for wax pattern production, shell building, burnout, and metal pouring
Monitor and analyze casting defects; implement corrective actions
Ensure compliance with industry standards and customer specifications
Support metallurgical evaluations and non-destructive testing (NDT) requirements
Provide technical guidance to foundry operators and technicians
Troubleshoot issues in wax injection, ceramic shell building, and melting operations
Drive lean manufacturing initiatives and cost reduction projects
Utilize Six Sigma or similar methodologies to improve yield and reduce scrap
Maintain accurate process documentation, work instructions, and quality records
Prepare technical reports and present findings to management and customers
Engage with customers and suppliers as needed
Contribute to team effort by accomplishing related results, as needed
Coordinate with department heads and supervisors in resolving production planning and control issues, as needed
Communicate project status and progress on a timely basis
Prioritize projects and coordinate activities with other departments and organizations within and outside the organization
Ensure proper execution of policies and procedures within areas of responsibility
Must have good attendance and be reliable
All other duties as assigned
Work in a safe manner with a goal of zero harm.
Create safety awareness by actively observing, auditing, and coaching safe work behaviors and conditions.
Ensure compliance with safety and environmental rules and regulations.