Process Engineer

Aztalan Bio LLC•Johnson Creek, WI

35d•Onsite

About The Position

Join Aztalan Bio as a Process Engineer and help support a growing, innovative biorefinery in Jefferson, WI. The Process Engineer will play a critical role in optimizing and advancing manufacturing processes and systems within the ethanol plant. This position focuses on improving efficiency, cost-effectiveness, quality, and reliability through expert analysis and implementation of process improvements. Key responsibilities include leading high-impact projects such as Mechanical Vapor Recompression (MVR), Advanced Process Control (APC), and automation system upgrades, including the development of Functional Design Specifications (FDS). The role also provides technical support, resolves complex process issues, collaborates across teams, and ensures compliance with industry best practices and regulatory standards. This full-time role offers competitive pay and a strong benefits package including medical, dental, vision, PTO, sick time, and more.

Requirements

Bachelor’s degree in Chemical or Process Engineering or a related field.
Minimum of 5 years of work-related experience in process engineering.
Working knowledge of Process Safety Management programs and Process Hazard Analysis for biological and chemical processes.
Strong analytical thinking and problem-solving skills, with the ability to handle complex issues and make data-driven decisions.
Excellent oral and written communication skills to effectively convey ideas, present reports, and collaborate with cross-functional teams.
Ability to work with a high degree of autonomy, demonstrating initiative and delivering results in a dynamic and fast-paced environment.
Strong commitment to safety, quality, and continuous improvement.

Nice To Haves

Experience working in an ethanol plant, grain processing facility, or wet mill is preferred.

Responsibilities

Apply Process Safety Management (PSM) principles to ensure safe and compliant operations.
Identify, assess, and mitigate hazards in manufacturing processes and products.
Lead and implement capital and optimization projects, including MVR, APC, and automation system upgrades.
Develop and manage Functional Design Specifications (FDS) for automation systems and control logic.
Collaborate with cross-functional teams (engineering, operations, maintenance, safety) to troubleshoot and resolve process-related issues.
Analyze current equipment and systems to identify areas for improvement and recommend cost-effective, sustainable changes.
Provide technical leadership in plant improvement initiatives, including: Energy efficiency water reduction, and yield optimization.
Stay current on industry trends, emerging technologies, and regulatory requirements relevant to ethanol production.
Promote and maintain a strong culture of safety, quality, and continuous improvement.
Prepare and present clear technical reports and communicate effectively with all levels of the organization.
Operate with a high level of autonomy and initiative in a fast-paced environment.