Process Engineer

Aegis Manufacturing & Engineering • Fredericksburg, PA

1d

About The Position

We are seeking a Process Improvement Engineer to drive operational efficiency and continuous improvement within a manufacturing environment. This role will focus on analyzing current processes, identifying inefficiencies, and implementing solutions to improve productivity, reduce waste, and optimize performance. This is a hands-on, data-driven engineering role centered around time studies, process mapping, and Lean methodologies

Requirements

• Bachelor’s degree in Engineering (Industrial, Mechanical, Manufacturing, or related field required)
• 5+ years of experience in process engineering or continuous improvement within manufacturing
• Strong experience with:- Time studies Process flow mapping / value stream mapping Lean manufacturing principles Root cause analysis tools

Nice To Haves

• Six Sigma certification (Green Belt or Black Belt)
• Experience in high-volume or complex manufacturing environments
• Familiarity with ERP or production tracking systems

Responsibilities

• Process Analysis & Improvement Conduct time studies to evaluate labor efficiency, cycle times, and process bottlenecks
• Develop and maintain process flow diagrams and value stream maps
• Identify opportunities to improve throughput, reduce waste, and optimize workflows
• Implement process improvements to increase efficiency, quality, and productivity
• Lean Manufacturing & Continuous Improvement Apply Lean Manufacturing principles (5S, Kaizen, waste reduction, standard work)
• Lead continuous improvement initiatives across production and operations
• Support development of standardized processes and best practices
• Root Cause Analysis & Problem Solving Conduct root cause analysis (RCA) using tools such as 5 Whys, Fishbone, and Pareto analysis
• Troubleshoot process issues and implement corrective and preventive actions
• Monitor results and ensure sustainability of improvements
• Data & Performance Tracking Analyze production data, KPIs, and operational metrics
• Track improvements and report on key performance indicators (efficiency, scrap, downtime, etc.)
• Utilize data to support decision-making and continuous improvement strategies
• Cross-Functional Collaboration Work closely with production, maintenance, quality, and leadership teams
• Support training and implementation of new processes on the production floor
• Assist in developing a culture of continuous improvement

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 11-50 employees