Process Engineer - Relocation Assistance

SST Direct•East Hartford, CT

5d•$85,000 - $118,000

About The Position

DIRECT HIRE: A fantastic opportunity for an experienced Process Engineer to join a dynamic team in the Manchester, CT. area. Relocation assistance available for the right candidate. Salary Range: $85K - $118K Schedule: M - F, 8am - 5pm Benefits: Health, dental, life insurance, PTO, holidays Role & Responsibilities: Perform and/or review daily, weekly, monthly, periodic testing such as Chemical Adjustments, Conductivity/TDS, Resistivity, Chloride Determination by Argentometric Titration, Acid Acceptance, Nitric Acid Percentage by Potentiometric Titration, Free Acid by Normality, alloy contamination by ICP, Stock Loss, Etch Rate, Hydrogen content/pick up, Stress Corrosion, pH and capability testing Work with internal team and our customers to improve CP and NCM op sheets, schedules, software control, databases, data cards, set up sheets, work instructions, routers/travelers and procedures Perform annual internal audits against customer and Nadcap checklists for Chemical Processing: Alkaline Cleaning, Acid Cleaning, Pre-Penetrant Etch, Solution Analysis, Dry Film Lubricant/Paint, Grit Blasting and Vapor Degreasing Perform annual internal audits against customer and Nadcap checklists for Non-Conventional Machining: Laser Beam Metal Removal including Cutting/Drilling and Electro Discharge Machining Perform in person weekly walk throughs of all CP and NCM areas to ensure processes are robust and in compliance with customer and Nadcap specifications Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements Define and document machining process flows, tooling, fixtures, and quality checkpoints Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements Drive root cause analysis and continuous improvement in response to process deviations or quality issues Select and manage suppliers or subcontractors for outsourced NCM processes Train operators and technicians on safe and effective use of non-conventional machining equipment Stay current with industry trends, technologies, and best practices in advanced machining

Requirements

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.) – OR – in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.)
2+ years of experience in a manufacturing or quality engineering role
Must be authorized to work in the U.S. on a full-time bases without sponsorship now or in the future. The Company cannot offer employment to visa holders who require employer sponsorship in the future or cannot work now on a full-time basis
Must be able to perform work subject to ITAR/EAR regulations

Nice To Haves

Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
Strong understanding of material behavior during high-energy machining processes
Experience with process documentation and validation (FAI, PPAP, control plans)
Ability to read and interpret complex engineering drawings and GD&T
Familiarity with special process audits and NADCAP accreditation requirements
Lean or Six Sigma certification
Knowledge of CNC, CMM, and precision inspection tools
Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
Knowledge in titrations and other chemical testing
Aerospace experience is preferred

Responsibilities

Perform and/or review daily, weekly, monthly, periodic testing such as Chemical Adjustments, Conductivity/TDS, Resistivity, Chloride Determination by Argentometric Titration, Acid Acceptance, Nitric Acid Percentage by Potentiometric Titration, Free Acid by Normality, alloy contamination by ICP, Stock Loss, Etch Rate, Hydrogen content/pick up, Stress Corrosion, pH and capability testing
Work with internal team and our customers to improve CP and NCM op sheets, schedules, software control, databases, data cards, set up sheets, work instructions, routers/travelers and procedures
Perform annual internal audits against customer and Nadcap checklists for Chemical Processing: Alkaline Cleaning, Acid Cleaning, Pre-Penetrant Etch, Solution Analysis, Dry Film Lubricant/Paint, Grit Blasting and Vapor Degreasing
Perform annual internal audits against customer and Nadcap checklists for Non-Conventional Machining: Laser Beam Metal Removal including Cutting/Drilling and Electro Discharge Machining
Perform in person weekly walk throughs of all CP and NCM areas to ensure processes are robust and in compliance with customer and Nadcap specifications
Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components
Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements
Define and document machining process flows, tooling, fixtures, and quality checkpoints
Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements
Drive root cause analysis and continuous improvement in response to process deviations or quality issues
Select and manage suppliers or subcontractors for outsourced NCM processes
Train operators and technicians on safe and effective use of non-conventional machining equipment
Stay current with industry trends, technologies, and best practices in advanced machining