Process Engineer/ Specialist

IPEX Group • Huntsville, AL

118d

About The Position

The Process Engineer is responsible for analyzing, designing, and optimizing manufacturing and industrial processes to enhance safety, operational efficiency, reduce costs, and ensure quality consistency. The role encompasses process design, troubleshooting, performance analysis, documentation, and automation. The role is expected to lead and support initiatives in process improvement, quality control, and project management, while collaborating with cross-functional teams to drive innovation and operational excellence.

Requirements

• Completion of college or university degree in Engineering (chemical, mechanical, industrial or similar), required.
• 5 plus years of experience as a Process Engineer in a manufacturing environment.
• Strong understanding of production planning, lean manufacturing, and quality systems (e.g., ISO 9001, Six Sigma, 5S).
• Proficient in Microsoft Office Suite and MES systems (e.g., HYDRA).
• Comfortable with digital tools for scheduling, reporting, and performance tracking.

Nice To Haves

• Experience in Process Optimization Techniques, Lean Manufacturing and Six Sigma, preferred.
• Experience with problem solving and statistical analysis, preferred.

Responsibilities

• Develop, optimize, and improve manufacturing processes to enhance productivity, product quality, and workplace safety.
• Identify and implement cost-effective process improvements that minimize waste and increase operational efficiency.
• Collaborate with cross-functional teams to ensure seamless integration of new processes, technologies, and equipment.
• Continuously monitor and analyze process data to identify trends and recommend solutions for ongoing improvement.
• Conduct process capability studies and apply statistical analysis to support data-driven decision-making and achieve production targets.
• Perform detailed evaluations of existing manufacturing processes to identify improvement opportunities and recommend effective solutions.
• Design and implement process optimization strategies aimed at reducing cycle times, improving product quality and increasing throughput.
• Work closely with engineering, production and quality assurance teams to develop and maintain standard operating procedures (SOP’s) and work instructions.
• Track and analyze key performance indicators (KPI’s) such as cycle time, yield, and scrap rate, and develop strategies to meet or exceed targets.
• Implement process control measures, including Statistical Process Control (SPC), to ensure consistent product quality and minimize variation.
• Provide technical support and troubleshooting expertise to resolve process-related issues and improve Overall Equipment Effectiveness (OEE).
• Lead process validation activities, including protocol development, execution, and documentation, ensuring compliance with applicable regulations.
• Participate in cross-functional teams to conduct root cause analyses and implement corrective and preventive actions.
• Provide training and support on new processes, procedures, and equipment to ensure successful adoption and sustained performance.
• Perform additional duties as assigned.

What This Job Offers

• Education Level: Bachelor's degree
• Number of Employees: 1,001-5,000 employees