Process Engineer III

NovartisDurham, NC

About The Position

The Process Engineer III is responsible for providing engineering, validation and maintenance support to the process manufacturing equipment, facility and utilities at a site. The initial responsibilities for this role will be to support the design, build, and qualification of the equipment for a new large molecule drug substance facility. Upon project completion, the role will transition to engineering support and asset lifecycle management of the manufacturing equipment.

Requirements

  • B.S. degree in Chemical, Electrical or Mechanical Engineering, or related technical field, with 5 years work experience in pharmaceutical or biopharmaceutical based GMP manufacturing operations, or equivalent work experience (9 years) in pharmaceutical or biopharmaceutical based GMP manufacturing operations.
  • Excellent oral and written communication skills.
  • Strong technical writing ability required.
  • Working in a team environment, with excellent communication and organizational skills.
  • Diverse experience in the development, automation, and manufacture of gene therapy products, medical devices, instruments, or biotechnology.
  • In-depth knowledge of FDA regulations and GMP systems and experience providing engineering support in a highly regulated or pharmaceutical / biotech facility.
  • Strong project management skill set with extensive experience in strategic / tactical planning, demonstrated ability to perform long-term project planning.
  • Ability to prepare contingency plans and logically work through complex issues in a pressure filled atmosphere.
  • Demonstrated ability to lead cross functional teams across manufacturing locations in a fast pace, dynamic team setting.
  • Uses professional concepts in accordance with company objectives to solve complex problems in creative and effective ways.
  • A seasoned, experienced professional with a full understanding of area of specialization; resolves a wide range of issues in creative ways
  • Ability to work on problems of diverse scope where analysis of data requires evaluation of identifiable factors.
  • Demonstrates good judgment in selecting methods and techniques for obtaining solutions.
  • Networks with senior internal and external personnel in own area of expertise.

Responsibilities

  • Ensures new equipment is appropriately designed/qualified and existing processes run in a compliant manner through equipment life cycle.
  • Help define and optimize equipment qualification strategy.
  • Owns and manages changes to the process equipment to maintain equipment in a validated state.
  • Potentially take on a global role in ensuring consistency across manufacturing sites.
  • Investigates any equipment or process deviations and developing corrective actions to prevent re-occurrences.
  • Able to provide industry wide expertise for complex equipment and process investigations.
  • Participates in all FDA and internal audits of the manufacturing facilities and process equipment as SME and responds to any observations received.
  • Develops and implements equipment reliability and maintenance strategies that are compliant, effective and cost appropriate.
  • Applies knowledge of engineering principles and best practices to ensure robust solutions.
  • Provides mentorship to other process engineers.
  • Leads small internal teams to help optimize engineering systems and processes.
  • Independently leads or provide SME support on capital related projects.
  • Establishes equipment specifications in standard documentation – User Requirements (URS), Functional Specification (FS) and Detail Design Specifications (DDS).
  • Works closely with operations and manufacturing sciences to evaluate new product introductions and facility fit evaluations.
  • Leads small teams to define and advance facility and equipment changes in line with 5- and 10-year strategic plans.
  • Leads evaluation of new technologies and equipment platforms for manufacturing.
  • Provides engineering, validation and maintenance support to the process manufacturing equipment, facility and utilities at a site; equipment may include major processing equipment such as bioreactors, tangential flow filtration, chromatography, filling equipment, support systems such as incubators, freezers bio-safety cabinets, offline bench-top instruments or facility/utility systems.
  • Translates current and future processes into the facility and equipment requirements at a manufacturing site.
  • Other related job duties as assigned.

Benefits

  • Your compensation will include a performance-based cash incentive and, depending on the level of the role, eligibility to be considered for annual equity awards.
  • US-based eligible employees will receive a comprehensive benefits package that includes health, life and disability benefits, a 401(k) with company contribution and match, and a variety of other benefits.
  • In addition, employees are eligible for a generous time off package including vacation, personal days, holidays and other leaves.
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