Process Engineer - Grinding Processes & Machine Industrialization

MTU • Fort Worth, TX

8d

About The Position

This specialized Process Engineer position focuses on the development, optimization, and industrialization of grinding processes for compressor blades, turbine blades, and turbine shrouds within MTU Maintenance's engine overhaul operations. The role ensures precision, efficiency, and compliance in grinding operations while driving the implementation of advanced machinery and automation solutions. The engineer will collaborate closely with production teams, OEMs, and equipment suppliers to establish robust processes that meet stringent aerospace standards.

Requirements

• Bachelor's or Master's degree in Mechanical, Manufacturing, Aerospace Engineering, or related discipline.
• Proven experience in grinding processes within aerospace or high-precision manufacturing.
• Strong knowledge of CNC grinding machines, tooling, and fixturing concepts.
• Experience in industrialization projects, including equipment specification and supplier management.
• Strong analytical and problem-solving skills with a structured approach.
• Excellent organizational and interpersonal skills; ability to work in international teams.

Nice To Haves

• Familiarity with OEM manuals and aviation quality standards desireable.

Responsibilities

• Lead grinding process development for compressor and turbine blades, as well as turbine shrouds, ensuring compliance with OEM specifications and aviation standards.
• Industrialize grinding machines and equipment, including defining technical requirements, supporting procurement, and overseeing installation and commissioning.
• Optimize grinding parameters to achieve high precision, surface quality, and dimensional accuracy while minimizing cycle times.
• Develop and maintain standardized work instructions and process documentation for grinding operations across MTU's global network.
• Collaborate with OEMs and suppliers to validate new technologies and integrate best practices.
• Drive automation and digitalization initiatives in grinding processes, including CNC programming and potential AI/RPA applications.
• Support production during operational disruptions, providing technical troubleshooting and implementing sustainable corrective actions.
• Conduct capability studies, risk assessments, and continuous improvement projects to enhance process stability and cost-effectiveness.
• Ensure compliance with MTU quality methodologies and participate in internal/external audits.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level