Process Engineer, General Assembly, Semi

Tesla•Sparks, NV

About The Position

A Process Engineer, General Assembly, Semi will implement, develop, and optimize production methodologies in the manufacturing operations of Tesla. This Engineer will be responsible for OEE and drive process optimization that may include tool/fixture selection, line layouts, ergonomics study, material presentation, and other relevant factors. They will interface with Design, Test, and Quality Engineering to solve problems, improve manufacturability, and implement continual improvement. Travel internationally and support Factory Acceptance Testing (FATs) to validate and ramp new production tool Develop expertise in manufacturing processes for their area. Understand process capabilities through critical data analysis and in-depth understanding of the product. Develop and modify line and workstation layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability Work closely with functional and electrical testing (Examples: Hipot, Resistance, High/Low Voltage Tests, Firmware Checks) of products on the production line to determine top failure modes and drive yield improvements Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D) Create and maintain Manufacturing Instructions, routings, and associated processes. Develop and train technicians, assist in the training of operators as needed Support 24/7 production operations

Requirements

Degree in Engineering, Mathematics, Physical Science, or equivalent experience
1-3 years of experience working in automotive manufacturing
Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
Experience working with high voltage electronics, testing and assembly processes (fastening, fluid fill, dispense, etc.)
Data analysis experience using tools like MySQL, Python, R, JMP, Minitab
Strong problem-solving skills and an aptitude for learning systems quickly
Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D)
Able to resolve high level performance issues into addressable action
Exceptional capacity for managing simultaneous activities, competing priorities and challenges
Strong ability to work and communicate effectively with team and peers within a Manufacturing and Engineering organization
This includes excellent communication skills: written and verbal

Responsibilities

Implement, develop, and optimize production methodologies
Responsible for OEE and drive process optimization
Interface with Design, Test, and Quality Engineering to solve problems, improve manufacturability, and implement continual improvement
Travel internationally and support Factory Acceptance Testing (FATs) to validate and ramp new production tool
Develop expertise in manufacturing processes for their area
Understand process capabilities through critical data analysis and in-depth understanding of the product
Develop and modify line and workstation layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
Participate in the transition of a product from concept to pilot line production and into mass manufacturing
Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels
Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
Work closely with functional and electrical testing of products on the production line to determine top failure modes and drive yield improvements
Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination
Create and maintain Manufacturing Instructions, routings, and associated processes
Develop and train technicians, assist in the training of operators as needed
Support 24/7 production operations

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program