Process Engineer (Automation)

IMS Gear•Gainesville, GA

21h•Onsite

About The Position

Process Engineer (Automation Engineer) About IMS Gear: With a history spanning over 160 years, IMS Gear has consistently grown, thanks to our customer-centric approach, problem-solving expertise, and an open corporate culture with flat hierarchies. Headquartered in Donaueschingen, Germany, we operate globally with a workforce of about 3,600 employees across Europe, North America, and Asia. You support our team as Process Engineer (Automation Engineer) Reports to: Business UnitManager We are currently seeking a skilled Process Engineer to join our team. The ideal candidate will beresponsible for debug and failure identification along with problem resolution on 4 automated assembly lines and various other injection molding and metal processing automations. This position is 80% hands-on troubleshooting on the floor working and 20% project work (projects born from troubleshooting mainly)

Requirements

Bachelor’s Degree in Engineering and minimum 3+ years relevant work experience and/or Associate's degree with 5+ years of relevant work experience
Strong knowledge of Siemens PLCs in STL language
Strong knowledge of Motoman Yaskawa and Kuka Robots
Strong knowledge of CAD programs (preferable CREO)
understanding of Servo Drives
capable of troubleshooting 24V DC, 110V AC, 230V AC, 400 and 480V AC systems and components
capable to hands-on integrate automation components
strong documentation skills
strong problem solving skills
PLC Troubleshooting Skills
5 Why (Root Cause Analysis Method)
120/208/240/480 Voltage Systems
Industrial Robot Programming
Troubleshooting Industrial Automation Equipment
PLC Programming Experience

Responsibilities

Conduct machine and process capability studies and make improvements as needed
Supports in FMEA, APQP and Control Plan creation and review process
Develop suggestions for investments & give recommendations
Conduct complex commissioning / acceptance of equipment and machines
Select released suppliers for indirect material, request and evaluate offers in coordination with supplier
Define process parameters and ensure adherence
Create and adapt work instructions
Develop automation concepts, support process development for new projects, coordinate with Industrial Engineering and implement
Prepare, evaluate and coordinate complex solution concepts constructively
Carry out complex and constructive examinations on function, layout and design of machines and electrical installations (feasibility), select/modify components
Develop and carry out the construction of smaller complex process solutions
Modify and implement complex existing processes, functions and elements constructively (e.g. extend existing installations)
Commissioning of processes and measuring systems
To program machine controls and teach robots
Ensure safety of machines and installations and design and implement preliminary tests (feasibility study and specifications)
Identify and implement potentials for savings
Develop and implement measures for process optimization, initiate implementation incl. new partial process solutions and modification of manufacturing processes
Participates in 8D problem-solving activities (internal/external), analyze complex alarms and remove root causes
Keep automation maintenance history up to date and ensure exchange of information in SharePoint
Support beyond BU-level in case of complex process changes and faults
Determine root causes for complaints and develop corrective actions
Plan spare parts requirements and initiate orders
Introduce employees to installations, instruct them and create training material
Supervision of interns and bachelor students
Ensure compliance with guidelines and regulations (environment according ISO14001, compliance, work safety) with company and BU-standards.
Initiate process improvement projects using data-driven and statistically designed experiments to enhance quality, reduce cost, enhance safety, and increase earnings
Assists quality department to verify process parameters and monitor functionality of quality related devices
On call when required
Other duties as assigned