Process Engineer (Advanced R&D)
About The Position
Freeform is deploying software-defined, autonomous metal 3D printing factories around the world, bringing the scalability of software to physical production. Our proprietary technology stack leverages advanced sensing, real-time controls, and data-driven learning to produce digitally-verified, flawless parts at unprecedented speed and cost. Our mission is to make the transformative power of 3D printing available to all industries at scale and unlock the future of innovation. As a Process Engineer at Freeform, you will have the unique opportunity to invent novel processes for the world’s most advanced metal 3D printing systems. You will deep dive into complex, multi-physics phenomena to gain a fundamental understanding of the system and use those learnings to create a new state-of-the-art process. You will work alongside an interdisciplinary team of mechanical, software, and simulations engineers to analyze massive in-situ data sets as well as post-print material characteristics and rapidly iterate on improving the printing technology with machine learning. The ideal candidate will be comfortable working in a fast-paced R&D environment, solving very audacious problems from scratch. 3D printing experience is not required to be successful here - rather we look for smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology!
Requirements
- Bachelor’s degree in material science, physics, mechanical engineering, or similar engineering discipline
- Experience with experimental design or statistical data analysis
- Experience gathering and processing large data sets
Nice To Haves
- Undergraduate research experience in material science, physics, mechanical engineering
- Process development experience from cutting edge industries such as semiconductor, solar, or displays
- Experience with statistical data analysis software such as R, JMP, Python, or Minitab
- Experience operating complex equipment
- Familiarity with metallurgical sample preparation such as cutting, grinding, polishing, acid etching, and optical microscopy
- Familiarity with programming languages such as MATLAB or Python
- Passion for developing new processes from scratch
- Excellent verbal and written communication skills
Responsibilities
- Assist the Process Engineering team in developing a deep understanding of the metal additive process and hardware operation by analyzing massive in-situ data sets to gain insight into physical mechanisms of the printing process
- Drive execution of experiments, analyze data, and develop and optimize processes on a metal additive system
- Perform post-build metrology measurements and analysis of material properties such as tensile strength, surface roughness, and alloy microstructure
- Generate and track quality metrics of printed customer parts such as dimensional accuracy, defect distribution, and surface roughness
- Assist in the development and implementation of tool qualification procedures
- Collaborate with mechanical, software, and simulations engineers to analyze data and rapidly improve printing processes
Benefits
- Significant stock option packages
- 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options)
- Life insurance
- Traditional and Roth 401(k)
- Relocation assistance provided
- Paid vacation, sick leave, and company holidays
- Generous Paid Parental Leave and extended transition back to work for the birthing parent
- Free daily catered lunch and dinner, and fully stocked kitchenette
- Casual dress, flexible work hours, and regular catered team building events
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What This Job Offers
Job Type
Full-time
Career Level
Entry Level
