Process Engineer (Advanced R&D)
About The Position
Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits. As a Process Engineer at Freeform, you will have the unique opportunity to invent novel processes for the world’s most advanced metal 3D printing systems. You will deep dive into complex, multi-physics phenomena to gain a fundamental understanding of the system and use those learnings to create a new state-of-the-art process. You will work alongside an interdisciplinary team of mechanical, software, and simulations engineers to analyze massive in-situ data sets as well as post-print material characteristics and rapidly iterate on improving the printing technology with machine learning. The ideal candidate will be comfortable working in a fast-paced R&D environment, solving very audacious problems from scratch. 3D printing experience is not required to be successful here - rather we look for smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology!
Requirements
- Bachelor’s degree in material science, physics, or similar engineering discipline
- First principles thinker with strong fundamentals in physics
- Experience with experimental design and statistical data analysis
- Strong data analysis skills and ability to interpret important information from extremely large data sets
Nice To Haves
- Undergraduate research experience in material science, physics, mechanical engineering
- Process development experience from cutting edge industries such as semiconductor, solar, or displays
- Experience with Python and/or MATLAB
- Experience with statistical data analysis software such as R, JMP, or Minitab
- Experience operating complex equipment
- Familiarity with metallurgical sample preparation such as cutting, grinding, polishing, acid etching, and optical microscopy
- Passion for developing new processes from scratch
- Excellent verbal and written communication skills
Responsibilities
- Assist the Process Engineering team in developing a deep understanding of the metal additive process and hardware operation by analyzing massive in-situ data sets to gain insight into physical mechanisms of the printing process
- Drive execution of experiments, analyze data, and develop and optimize processes on a metal additive system
- Perform post-build metrology measurements and analysis of material properties such as tensile strength, surface roughness, and alloy microstructure
- Generate and track quality metrics of printed customer parts such as dimensional accuracy, defect distribution, and surface roughness
- Assist in the development and implementation of tool qualification procedures
- Collaborate with mechanical, software, and simulations engineers to analyze data and rapidly improve printing processes
Benefits
- Significant stock option packages
- 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options)
- Life insurance
- Traditional and Roth 401(k)
- Relocation assistance provided
- Paid vacation, sick leave, and company holidays
- Generous Paid Parental Leave and extended transition back to work for the birthing parent
- Free daily catered lunch and dinner, and fully stocked kitchenette
- Casual dress, flexible work hours, and regular catered team building events
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
