Process Controls Engineer

The Stellar Group-posted 3 months ago
Mid Level
Hybrid • Jacksonville, FL
Professional, Scientific, and Technical Services
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The Process Engineer is responsible for leading the design and implementation of solutions that meet the needs of our diverse food and beverage manufacturing operations. This role requires a deep understanding of food processing technologies, the design and delivery of production systems for food and beverage manufacturing facilities, with an emphasis on raw material storage, processing, thermal processing, mixing & blending, filling, and food safety compliance, and a commitment to sustainability and cost-effectiveness. They will work closely with cross-functional teams, including product development, marketing, engineering, architects, manufacturing, project management, and field staff to ensure that solutions are innovative, functional, and fully developed to include all requirements.

  • Design processes to achieve project goals
  • Define processing steps required to make food or beverage products, handle waste or byproducts, and cleaning systems
  • Calculate equipment rates, create optimal food plant layouts, and prepare block and/or process flow diagrams to ensure all flows are understood and included in the design
  • Engineer process equipment & systems
  • Perform process calculations, size and select equipment & components; ensure designs comply with relevant codes, standards, & sanitary practices
  • Develop P&ID's, equipment specifications, installation specifications, equipment lists, controls narratives for coordination, and coordinate 3D modeling with design
  • Coordinate with 3rd parties for equipment engineered by others, with internal or external project team members for integration of the process into plant infrastructure
  • Support procurement of equipment & installation packages
  • Assist in identifying suppliers & subcontractors, perform technical writing aspects in bid packages for scope definition, compile technical engineering documents for bid packages
  • Participate in bid-scope reviews, assist in analyzing proposals, lead design reviews of drawings & models, attend coordination meetings, review submittals, participate in factory acceptance testing
  • Support installation of process equipment
  • Review installation submittals and participate in subcontractor coordination meetings
  • Travel to site for technical assistance, coordinate directly with Stellar field staff and subcontractors, identify and resolve issues that arise, review installations for correctness, and revise drawings for as-built conditions
  • Startup & commissioning of process equipment
  • Assist in preparing comprehensive documentation of commissioning processes, test results, and system performance
  • Assist in process system testing and commissioning activities, including functional testing, performance testing, and safety testing
  • Coordinate with clients and stakeholders for system handover, providing necessary documentation and training for operational staff
  • Maintain current knowledge of food manufacturing trends, regulatory requirements, and food industry-specific considerations
  • Other duties as assigned
  • Strong leadership and team collaboration skills
  • Thorough understanding of the food industry, process systems, & plant operations
  • Familiarity of startup and commissioning processes and procedures for process systems
  • Excellent analytical, problem-solving and troubleshooting abilities, capable of identifying and resolving issues
  • Effective communication skills, both written and verbal, including interpersonal skills
  • Innovative thinking and the ability to develop creative solutions
  • Attention to detail and strong organizational skills
  • Ability to work under pressure and meet tight deadlines
  • Knowledge and understanding of industry regulations, and standards including safety as relates to food or beverage manufacturing systems
  • Flexibility to work in different environments and adapt to changing project requirements
  • Advanced degrees or certifications in continuous improvement methodologies
  • Relevant professional certifications
  • Experience in calibration, startup and commissioning of food or beverage process systems
  • Knowledge of Ingredients and their reactions to heating, cooling, mixing, blending, pumping
  • Knowledge of Process Controls that support recipe management and product repeatability
  • Knowledge of 3A, USDA, or FDA sanitation requirements and regulatory entities
  • Skilled in relevant software; Microsoft Office Software, AutoCAD, Inventor, Revit, Procore, Bluebeam, Adobe, Power BI, and ACC
  • Experience with process design and engineering in a design-build or EPC setting
  • Exposure to sustainability-focused initiatives such as water reuse, energy recovery, or nutrient capture
  • Competitive pay based on experience
  • Remote & hybrid work options for many positions
  • Paid Time Off - accrue 15 days (120 hours) within first year of service
  • Paid holidays
  • Medical, dental, and vision insurance options
  • Tax-advantaged accounts (HSA, FSA, Dependent Care FSA)
  • Company-paid life and disability insurance
  • 401(k) - company match with immediate vesting
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