Principal Quality Engineer

ZT Systems • Georgetown, TX

83d • $141,000 - $188,000

About The Position

The Principal Quality Engineer will lead the development of data-driven quality systems, using SPC, measurement analysis, and advanced analytics to proactively identify risks, control variation, and improve reliability across production lines. They will partner across design, operations, suppliers, and new product introduction teams to embed smart factory methods-including predictive quality, automation, and digital traceability-ensuring seamless customer experiences and robust performance in next-generation manufacturing environments.

Requirements

• Advanced degree in Engineering, Computer Science, Data Science, or a related field.
• 10-15 years of experience in high-volume, high-complexity manufacturing, with at least 5 years in leadership or transformation roles (not necessarily people management).
• Demonstrated expertise in statistical and analytical methods such as regression analysis, correlation analysis, DOE, SPC, PFMEA, Gauge R&R, and commonality studies.
• Proficiency with data-driven tools such as Minitab, JMP, Python, R, SQL (or equivalent) to analyze and interpret large, complex datasets.
• Track record of driving measurable improvements in yield, reliability, or process robustness.
• Excellent communication skills with the ability to engage at both executive and technical levels.
• Background in electronics assembly, PCBA, servers, or other high-reliability industries (e.g., aerospace, medical devices, automotive, etc.).
• Experience coaching or mentoring technical teams to upskill in data-driven decision-making.
• Proficiency in CAD tools (SolidWorks, AutoCAD) and industrial automation platforms (Siemens, Allen-Bradley, etc.).
• Experience with PLC programming, robotic integration (e.g., 6-axis arms, gantry systems), and industrial sensors.
• Familiarity with MES systems, Python, or SQL for automation control.

Nice To Haves

• Exposure to or knowledge of AI/ML toolsets for statistical problem solving, predictive analytics, or anomaly detection.
• MBA or exposure to business, finance or economics is advantageous.

Responsibilities

• Lead or contribute to transformation initiatives, helping set new standards for how ZT approaches manufacturing risk analysis, quality, and continuous improvement.
• Define and implement new systems, processes, or frameworks that support the smart factory vision, including automation, metrology, advanced inspection and testing, and predictive analytics.
• Collaborate across design, quality, manufacturing, test, and supplier engineering to drive solutions that integrate seamlessly into production.
• Develop, implement, and sustain Statistical Process Control (SPC) systems using industry-standard software.
• Lead Gauge R&R studies and measurement system analysis to ensure measurement accuracy and reliability.
• Translate DFM and PFMEA insights into actionable process risk controls across production lines.
• Perform advanced data analysis to identify trends, detect anomalies, and support predictive quality.
• Lead supplier qualification, audits, and ongoing supplier quality management, ensuring robust quality throughout the supply chain.
• Implement and maintain data traceability systems for compliance, customer requirements, and continuous improvement.
• Support new customer engagement, including quality requirement review, contract manufacturing quality alignment, and onboarding of customer-specific standards.
• Drive structured problem-solving initiatives for both internal and supplier-related issues.
• Partner with design, operations, and manufacturing teams to ensure quality during new product introduction (NPI).
• Explore and deploy AI and automation technologies (machine vision, predictive analytics, anomaly detection, digital twins) to enhance manufacturing quality and efficiency.
• Ensure compliance with industry quality standards (ISO 9001, IATF 16949, or similar).

Benefits

• Competitive base salary
• Performance-based annual bonus eligibility
• 401(k) retirement savings plan with generous company match
• Tuition reimbursement for eligible education programs
• Comprehensive medical, dental, and vision coverage with access to leading providers
• Mental health resources and employee wellness support programs
• Company-paid life and disability insurance
• Generous paid time off (PTO) and company-paid holidays
• Parental leave and family care support programs
• Structured training programs and on-the-job learning opportunities
• Matching gifts and volunteer programs to support causes you care about

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Industry: Computer and Electronic Product Manufacturing
• Education Level: Master's degree
• Number of Employees: 501-1,000 employees