Principal Capacitor Engineer

Helion Energy•Everett, WA

3d•$214,000 - $255,000•Onsite

About The Position

As a Principal Capacitor Design Engineer at Helion, you will lead the design, development, and scaling of custom high-voltage, pulsed-power capacitors that are core to Helion’s fusion generators. You will own capacitor architecture from first principles through high-volume manufacturing, driving breakthroughs in energy density, reliability, and cost. You will provide deep technical leadership to engineering, manufacturing, and production teams as Helion transitions from prototype builds to the world’s first fusion power plant. You will provide technical leadership, organize work, set priorities, and advance Helion’s mission to deliver clean power in a reliable and cost-effective manner. This is an onsite role that reports directly to Senior Manager of Mechanical Engineering at our Everett, WA, office.

Requirements

Bachelor’s or Master’s degree in Engineering or Physics
15+ years of deep experience in pulsed-power capacitor design and manufacturing, including internal construction, low-inductance layout, simulation, materials processing, fabrication, high-voltage testing, and lifetime prediction
Demonstrated expertise in dielectric physics: electrical/thermal aging, breakdown behavior, complex permittivity, frequency and temperature dependence, and high-field effects
Proven ability to lead capacitor design from concept through high-volume production, including scaling throughput and establishing robust manufacturing processes
Hands-on experience with rapid prototyping, iterative testing, and high-energy pulsed-power qualification
Strong capability in failure analysis, thermal modeling, and performance evaluation under extreme electrical and thermal stress
Track record of effective cross-functional collaboration with electrical engineering, manufacturing, supply chain, and production teams
Ability to drive technical decision-making, mentor engineers, and set long-term architecture and process standards
Strong communication skills and ability to translate complex physical and engineering concepts into actionable design directions

Responsibilities

Lead the full lifecycle of capacitor development—requirements definition, physics-based modeling, internal design, materials selection, prototyping, testing, and scaling into high-throughput manufacturing
Drive the development of low-inductance, high-reliability pulsed capacitors capable of <1 ms, multi-megampere operation, while optimizing for energy density, manufacturability, cost, and lifetime performance
Define critical material specifications, qualification criteria, manufacturing processes, and high-voltage pulsed-power test methods for Helion’s custom capacitor systems
Provide technical leadership and mentorship to engineers, technicians, and assemblers, guiding architecture decisions, test interpretation, and iterative design improvements
Lead failure analysis, lifetime modeling, thermal analysis, and root-cause investigations to strengthen capacitor reliability and production consistency
Partner closely with pulsed-power electrical engineers to align capacitor design with system-level circuit performance targets
Direct the testing, characterization, and evaluation of internally built and supplier-provided capacitors; analyze data and drive continuous improvement with internal teams and external vendors
Own long-term capacitor technology strategy, identifying opportunities to reduce risk, introduce advanced materials, and integrate emerging capacitor technologies