PCBA Manufacturing Engineer, Amazon Leo

Amazon•Bellevue, WA

About The Position

Amazon Leo is an initiative to increase global broadband access through a constellation of 3,236 satellites in low Earth orbit (LEO). Its mission is to bring fast, affordable broadband to unserved and underserved communities around the world. Amazon Leo will help close the digital divide by delivering fast, affordable broadband to a wide range of customers, including consumers, businesses, government agencies, and other organizations operating in places without reliable connectivity. Export Control Requirement: Due to applicable export control laws and regulations, candidates must be a U.S. citizen or national, U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum. As a Manufacturing Engineer for one or more Printed Circuit Board Assemblies (PCBA), you'll be directly responsible for bring engineering designs for complex electronic assemblies to reality. You'll work closely with the Design Engineering and Supplier Manufacturing teams to ensure new designs are optimized for manufacturing while driving improvements in yield, cycle time, and cost for existing hardware. Your expertise will be invaluable in bringing satellite hardware to life. Come solve the difficult and rewarding engineering challenges in developing a highly reliable, power efficient, performant, low-cost satellite bus and payload. You will work across design engineering, supply-chain, quality, and our manufacturing partners to drive Amazon Leo electrical sub-system and PCBA manufacturing and delivery. You must have the ability to dive deep on the details to identify, understand and solve difficult technical problems and also utilize a system level approach to prioritize issues for whole program. You use data to drive manufacturability, reliability, and quality objectives in design and development teams.

Requirements

4+ years of working in mechanical engineering or equivalent experience
5+ years of manufacturing, process, industrial engineering experience
Experience with DFx (Design for cost, test, manufacturing)
Experience working with fast-moving, high-performance teams and driving innovative solutions tailored to unique business environments
• Experience in board assembly processes and equipment: Stencil, paste print, SPI, pick & place, SMT reflow, AOI, 5DX, selective solder, flying probe, and wash.
• Experience working independently and ensuring timely and accurate communication with contract manufacturers, suppliers, and 3rd party test and failure analysis partners.

Nice To Haves

3+ years of root cause analysis and process design experience
Knowledge of project and product quality tools like Six Sigma or Lean operations
1+ years of designing experiments and statistical analysis of results experience
• Experience with IPC-A-610H Class 3, IPC J-STD-001H compliance
• Experience in Polymeric application, including conformal coating, staking and underfill.
• Experience in solder alloys including leaded and lead free as well as next gen low temp alloys.
• Experience with flying probe test systems and DFT

Responsibilities

Work with the Design Engineering team to provide PCB/PCBA DFM feedback. Identify and escalate PCBA manufacturing challenges early in product development.
Drive the PCBA Manufacturing Qualification process at the CM. Define manufacturing readiness requirements and lead key milestone reviews to ensure all production readiness deliverables are complete.
Investigate and develop new manufacturing technology and methodologies to enhance PCBA quality, reliability, throughput, and cost.
Drive closure of all operational issues during pre-production builds. Work within Operations, Supply Chain, R&D, and Reliability Engineering to implement and optimize manufacturing processes and improve yields for production ramp.
Investigate failures/defects in production, test, and integration. Identify and mitigate underlying root causes to prevent reoccurrence as part of continuous improvement efforts.
Identify opportunities for risk reduction and simplification of PCBA manufacturing processes.
Deliver manufacturing processes capabilities including equipment capability, quality controls, materials characterization, and standardized rework practices.
Actively monitor the success of products and processes through production ramp. Provide regular status reports of PCBAs progress from design to production.