Operations Process Engineer

Opta Group LLC•Turtle Creek, PA

41d

About The Position

The Process Engineer will seek to improve overall manufacturing processes as measured by improved operating efficiency, increased throughput and or reduced operating costs, develop and monitor maintenance KPI`s. Solutions will be developed through detailed analysis of the manufacturing operations and the implementation of continuous improvement initiatives. The successful candidate will be expected to analyze plant manufacturing operating data with a focus on maintenance, recommend, and facilitate improvements to work practices, equipment, processes, methods, and controls by striving to resolve inefficiencies and eliminate waste.

Requirements

Bachelor's degree in engineering, preferably Mechanical Engineering
3-5 years of relevant experience in an engineering or operations role
2 years of experience utilizing LEAN and Six Sigma methodologies
Previous Value Stream Mapping experience required
Knowledge of manufacturing processes, equipment operation, and/or quality standards
Ability to interpret and relay drawing specifications and programming commands
Excellent computer literacy and interpersonal communication skills
Industrial flow/process flow, independent problem-solving skills
Critical thinking and strategic planning skills
Availability to drive and visit other Opta sites will be required, for benchmarking purposes
Must be able to traverse property and facility to diagnose and evaluate issues and assist with the planning of repairs or maintenance.
Prolonged periods sitting at a desk and working on a computer.
Must be able to lift 25 pounds at a time.

Nice To Haves

Green Belt in Lean manufacturing is an asset
Possess basic electrical knowledge, including familiarity with PLCs, electrical schematics and wiring diagrams is an asset
CMRT or CMTP certification is an asset
Proficiency with CMMS software or prior experience with tracking and managing maintenance data in spreadsheets is essential

Responsibilities

Optimize production processes to deliver cost savings, improve quality, and support new product capabilities
Improve process efficiency and utilization of resources including labor, energy, and raw materials
Analyze both employee and machinery workflows to streamline processes and maximize productivity while promoting personnel safety and a healthy work environment
Identify process bottlenecks and devise solutions to resolve them
Research new manufacturing technology and equipment and prepare proposals to justify the management expenditure
Monitor and track manufacturing systems' functionality and production records, maintain production documentation
Ensure all processes and equipment comply with all state and federal regulations/guidelines through proactive solutions and technologies
Implement and advance LEAN manufacturing principles, equipment reliability, and automation into plant operations
Perform Value Stream Mapping to identify bottlenecks, Root Cause Analysis to improve quality and process, and any other Lean tools necessary to keep the business growing and improving the plant environment.
Confer with plant management, shift operators, and maintenance personnel regarding manufacturing capabilities, production schedules, preventative maintenance and other considerations to facilitate production process improvements
Communicate effectively with shift operators, maintenance, and operational management ensuring alignment when introducing implementing new processes, work instructions, and equipment
Work closely with operations, maintenance, EHS&Q, and necessary resources in pursuit of manufacturing efficiencies
Track and analyze maintenance KPI`s including MTBF and MTTR and equipment/line reliability.
Diagnose/Troubleshoot equipment breakdowns and implement CAPA plants to minimize downtime
Monitor OEE to ensure high equipment availability and performance.
Maintain detailed database of key equipment/part suppliers, distributors, OEMs, consumables for timely and efficient procurement of parts and materials.
Other duties as assigned