Molding Process Technician

Flex-N-Gate-posted 4 months ago

Ada, OK

5,001-10,000 employees

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The Process Technician is responsible for setting up and maintaining process controls on presses, molds and equipment to customer specifications. He or she is responsible for resolving manufacturing processes. The Process Technician is responsible troubleshooting, repairing and performing preventative maintenance on the equipment. Additionally, he or she will maintain equipment and prevent failures by suggesting and implementing improvement plans. He or she would coordinate manufacturing activities to ensure good production and quality through problem solving and continuous improvement activities.

Optimizes all machine processes by reducing scrap, cycle times and mold change times
Assists with launches of new programs by building a new process to ensure quality products of parts and attends launch meetings prior to production start-up as needed
Maintains and secures controlled injection process by using part weights by using plastic data and using a systematic approach to optimising current running process
Directs set-ups for molds using efficient mold change systems and robotics
Oversees in-house tooling and material evaluations to ensure optimum performance
Describes system, components, and parts operating characteristics and malfunctions by writing technical reports
Sets-up injection molds and performs start-up and shut-down of molding systems
Verifies systems performance by testing functioning of installed equipment
Ensures operation of equipment by completing preventive maintenance requirements, troubleshooting malfunctions, calling for repairs, and evaluating new equipment and techniques
Responsible for setting up and maintaining process controls of presses, molds and equipment
Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting, develop and modify robot programs to handle parts without causing damage to the equipment or parts
Knowledge of TPO's/ABS/Nylons/PC's
Monitor production for accuracy and efficiency and work with quality inspectors to ensure part quality/performance
Make minor electrical and mechanical repairs and adjustments to machines/tools and notify supervisors when major service is required
Provide ownership and analysis of injection molding process and equipment for the reduction in defects, overall process improvement and/or the reduction of downtime and continue improvements
Compiles, stores and receives production data
Completes all paperwork as required
Perform additional assignments per supervisor’s direction
Advise on improvements in tracking and reporting procedures
Must have experience with hot runners/valve gate sequencing/gas assist/insert molding
Promote safety by abiding to all related policies and procedures
Responsible for the awareness, understanding, specific responsibilities and management of the Environmental Management System (EMS) as stated in EMS policy CEVPL.00005
Responsible for the awareness, understanding, specific responsibilities and management of the Quality Management System (QMS) as stated in CQAM.00001 – Corporate Quality Manual

Experience with Robotics and Programming
Knowledge of TPO's/ABS/Nylons/PC's
Experience with hot runners/valve gate sequencing/gas assist/insert molding
Ability to lift up to 75lbs
Ability to perform physical tasks such as standing, kneeling, bending, crawling, pushing, pulling, climbing, and working at heights

Medical, dental, prescription, vision, life and disability insurance; and a flexible spending account
401(k) retirement savings plan with company match
Extensive safety training, new hire orientation, continuous learning and development programs and tuition reimbursement
Paid holidays and vacation time

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