Module Process Engineer

Tesla • Palo Alto, CA

1d

About The Position

Tesla is seeking highly driven Module Process Engineers across multiple disciplines (lithography, etch, deposition, epitaxy, metals, implant, polish and M&I) to accelerate advanced system-on-chip (SoC) development. In this role, you will partner with cross-functional teams across the fab and Tesla’s global network to deliver best-in-class processes with industry-leading yield, performance, and reliability. Candidates with proven hands-on expertise in both tool ownership and process development will be given priority.
Own end-to-end module performance — from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support
Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions
Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla’s sister fabs to achieve uniformity in production
Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness
Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements
Drive systematic yield improvement using structured problem-solving methodologies (FMEA, 8D, 5 Whys, DMAIC), leveraging upstream/downstream integration knowledge
Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions
Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures
Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab’s operational excellence roadmap
Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues

Requirements

• Degree or Equivalent Experience in a relevant engineering discipline with 10+ years of experience in process development, tool install/troubleshooting, yield improvement, foundry collaboration, and vendor management
• Proven silicon process expertise in optimizing a specific module process for advanced technology nodes (FinFET and GAA Technology)
• Hands-on proficiency in debugging process issues impacting yield and power/performance/Area cost (PPAC)
• Experience collaborating with global vendors and integrating cutting-edge semiconductor processes into high-volume production
• Deep understanding of device physics, unit process qualifications, device reliability, failure analysis, and statistical methods
• Exceptional ability to navigate ambiguity, execute in fast-paced environments, and deliver results under pressure
• Strong communication skills with a track record of effective collaboration across geographically distributed, cross-functional teams
• Expected travel is 25% of time

Responsibilities

• Own end-to-end module performance — from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support
• Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions
• Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla’s sister fabs to achieve uniformity in production
• Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness
• Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements
• Drive systematic yield improvement using structured problem-solving methodologies (FMEA, 8D, 5 Whys, DMAIC), leveraging upstream/downstream integration knowledge
• Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions
• Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures
• Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab’s operational excellence roadmap
• Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues

Benefits

• Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: No Education Listed
• Number of Employees: 5,001-10,000 employees