Metallurgical Engineer

Hensley Industries • Dallas, TX

91d

About The Position

Hensley, a wholly owned subsidiary of Komatsu North America, is a global business focused on the construction and mining markets. We are financially strong and have experienced steady growth through the development of innovative products allowing for market share expansion. To support our growth, we are investing in new technology to streamline our business while improving our customer experience. We are seeking individuals that are looking for a challenging and rewarding opportunity to enhance their personal development while supporting the company's growth. We are seeking a strong-willed and results driven Metallurgical Engineer to join our team.

Requirements

• Bachelor's degree in metallurgical engineering, or related field is required.
• 3+ years in a steel foundry environment is required.
• Hands-on experience with melting, alloying, Foundry Engineering and casting operations.
• Strong understanding of ferrous metallurgy (carbon and low-alloy steels, heat treatment, phase transformations).
• Working knowledge of industry material standards (ASTM, ISO, etc.).
• Magma or similar casting solidification software experience is preferred.
• CAD and FEA experience is preferred.
• Hands-on experience with lab testing equipment (tensile, impact, SEM, microstructure, etc.).
• Ability to generate concepts and techniques related to the task on hand.
• Ability to define problems, collect data, establish facts, and draw valid conclusions.
• Detail oriented, Ability to effectively prepare and present information to top management.
• Ability to comprehend and apply principles of advanced calculus, algebra, and advanced statistical theory.

Nice To Haves

• Magma or similar casting solidification software experience.
• CAD and FEA experience.

Responsibilities

• Oversee melting, alloying, and refining operations to ensure compliance with chemical and mechanical specifications.
• Audit and control Electric Arc Furnace EAF and Argon Oxygen Decarburization AOD processes for compliance with Foundry Engineering specifications and Melt Shop work instructions.
• Perform and interpret results from spectrometer analysis, tensile testing, hardness testing, and microstructural evaluations.
• Improve steel grades, heat treatment protocols, and casting practices for better performance, yield, and cost-efficiency.
• Lead root cause analysis of casting defects (e.g., porosity, inclusions, burn-in) and implement corrective actions.
• Collaborate with engineering, QA, Foundry Engineering, and production teams on new alloy development and product introductions.
• Maintain adherence to internal specs and external standards (e.g., ASTM, ISO, customer-specific).
• Record metallurgical test results, process parameters, and recommendations in clear, traceable formats.
• Provide technical training on metallurgy, process control, and defect prevention to shop floor and QC teams.
• Conduct failure analysis and write technical reports as required for field failures to support QA team.
• Perform other duties as assigned.

Benefits

• Top-notch benefits.
• Company matching 401K plan.
• 10 paid holidays.
• Paid leave.
• Tons of growth opportunities.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Machinery Manufacturing
• Education Level: Bachelor's degree
• Number of Employees: 251-500 employees