Efficiently operate and maintain the VAR Furnace(s) and associated pre-melt and post melt equipment to meet productivity and quality targets. Interpret and respond to the needs of the equipment. Perform skilled maintenance, set-up and troubleshooting functions as required Follow standard manufacturing and operating procedures. Strong learning aptitude required-75% of the knowledge required must be learned on the job Perform pre-operative checks prior to and during pump down cycle. Use pre-pump and start up checklist Set up and operate the equipment furnace(s) as directed for melting to include: Inspecting and preparing electrodes for melting Welding stubs on to electrodes Clean, paint and maintain crucibles and base plates Loading electrodes Operating the stub welder Operating vacuum systems Operating furnace controls and instrumentation Melting ingots Cooling, unloading, identifying and weighing ingots Drilling ingots (sampling) Chamfering ingots Band saw cut stubs and electrodes Must be able to interpret video monitors, gauges, meters, etc. while operating the VAR furnace(s) and stub welder Maintain operating records and logs Maintain material and maintenance needed lists Perform leak-up rate tests to determine vacuum integrity Clean out furnaces and crucibles during maintenance cycles and replace damaged components. Operate leak detectors
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Job Type
Full-time
Education Level
High school or GED
Number of Employees
5,001-10,000 employees