Mechanical Tooling/Equipment Design Engineer

X-Bow Systems • Luling, TX

1d • Onsite

About The Position

X-Bow Systems is a leading non-traditional producer of solid rocket motors, revolutionizing the aerospace and defense industries with innovative, low-cost, and rapid advanced manufacturing solutions, including our patented "Rocket Factory in a Box" concept. Our team is composed of seasoned industry veterans and new-space entrepreneurs committed to pushing boundaries and delivering robust solutions for national security and commercial space applications.
We are seeking a highly skilled and motivated Mechanical Tooling/Equipment Design Engineer to design and develop specialty manufacturing equipment and tooling for solid rocket motor (SRM) production. This role requires a blend of hands-on design, analysis, project management, and collaboration with multi-disciplinary teams to ensure the flawless and timely execution of projects. You will be critical in ensuring our production processes are efficient, safe, and meet the highest quality standards.

Requirements

• Bachelor's degree or higher in Mechanical Engineering or a related technical field.
• Proven experience in mechanical design, analysis, test, and hands-on assembly/integration, preferably within the aerospace, automotive, or heavy manufacturing industries.
• Proficiency in CAD software (e.g., SolidWorks) and PDM systems.
• Strong understanding of engineering fundamentals in structural mechanics, fluid dynamics, and thermal analysis.
• Demonstrated capability in conducting FMEA and applying GD&T (Geometric Dimensioning and Tolerancing) best practices.
• Experience in creating, tracking, and verifying requirements throughout a design process.
• Excellent written and verbal communication skills, with the ability to present complex technical information to diverse audiences.
• Ability to work both independently and as part of a dynamic, fast-paced team.
• Must be a U.S. Person as defined by § 120.62 of the ITAR, and able to obtain and maintain a Secret clearance.

Nice To Haves

• Experience with FEA tools and P&ID schematics.
• Skilled in developing and scaling essential processes and standards for growing organizations.
• Knowledge of modern manufacturing principles such as Lean Manufacturing or Six Sigma.
• Experience in implementing controls systems or familiarity with automation and robotics.

Responsibilities

• Design and Development: Design new and modify existing specialty equipment, manufacturing tooling, jigs, fixtures, molds, mandrels, and lifting devices using modern CAD software (e.g., SolidWorks).
• Requirements Management: Create, track, and trace requirements throughout the entire design lifecycle, ensuring all hardware meets or exceeds internal and customer specifications.
• Analysis and Review: Conduct thorough engineering analyses, including Failure Modes and Effects Analysis (FMEA), hand calculations, and Finite Element Analysis (FEA) for structural integrity, to predict performance and resolve instabilities.
• Documentation and Review: Prepare and present design reviews to internal stakeholders and leadership, publishing results and documentation for peer review and feedback.
• Collaboration: Work closely with cross-functional teams, including manufacturing, production, safety, and external vendors, to ensure designs are feasible, cost-effective, and manufacturable (DFM principles).
• Implementation and Support: Oversee the procurement, fabrication, assembly, installation, and commissioning of new equipment and tooling, providing technical support and troubleshooting during prototype and production phases.
• Continuous Improvement: Identify process anomalies and performance shortfalls, recommending and implementing design modifications to eliminate malfunctions and improve efficiency.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level