Manufacturing Project Manager

BlueScope•Saint Joseph, MO

13h•$107,000 - $115,000

About The Position

For over 100 years, BlueScope continues to build on our reputation of quality brands and products, leading technology and a customer-first spirit. Through our global brands, we are one of the largest manufacturers of building solutions in the world. Our diverse, bright and inspired workforce is committed to bettering the communities we serve through breakthrough thinking and innovations. Your goals, ideas and perspective can help shape our future – we look forward to hearing them! Join Our Team as A Manufacturing Project Manager! The Manufacturing Project Manager works in a team environment to provide manufacturing engineering and project management support to all BBNA manufacturing facilities. The Manager works with the Operations Excellence group for strategic manufacturing capacity planning and capital project implementation priorities. They manage capital project activities with each location, equipment vendors, Production Scheduling Group, Business Systems, and plant management staff associated with equipment, process and change management tasks. The Manufacturing Project Manager develops project plans including budget, timing, and management of installation activities. They are also accountable for project completion and payback attainment.

Requirements

Bachelor’s degree in Engineering, Engineering Technology, or 8 years of relevant experience in lieu of degree
5 years of manufacturing engineering knowledge
Project management experience with projects more than $3,000,000/year
Extensive knowledge of metal fabrication, welding, roll form manufacturing processes and capabilities.
Thorough understanding of equipment data use, routings and troubleshooting ability

Nice To Haves

15 years of manufacturing engineering experience
Proven success leading large manufacturing capital projects exceeding $1,000,000
Experience in Lean manufacturing techniques and Continuous Improvement methodologies
Equipment design capabilities as it relates to the manufacturing environment and capacity demands
Familiarity with welding automation, data file structure and PLC (Programmable Logic Controllers) controlled equipment

Responsibilities

Obtain quotes from equipment vendors that meet OSHA and company equipment specifications and performance requirements. If specifications do not exist, collaborate with others to develop required specifications.
Develop detailed project plans which include layout drawings, capital and operational expense budgets, payback justification and timelines necessary for project approvals.
Coordinate equipment build activities with vendor and receiving Plant Management to ensure on-time project completion to the published FAT/SOP/SAT date.
Work closely with Plant Management, Plant HS&E, Plant Manufacturing Engineers and Plant personnel on design, build, installation, and process change events.
Coordinate with Production Scheduling to define implementation dates.
Conduct frequent project meetings with equipment vendors, key plant personnel and other stakeholders to communicate project status, changes and issue resolution plans.
Meet with plant and division finance managers on project spend interests to include purchase order and invoice reconciliation, detailed tracking of committed expenditures, asset number assignment and costing.
Negotiate with suppliers and vendors for pricing and delivery of capital equipment.
Assist with capital asset process for new equipment, including assigning asset numbers and costs and generating FASCRs for disposing of retired assets
Coordinate with Shipping group on freight logistics and document preparation, especially for transport into United States
Develop and implement improvement projects to increase equipment or process efficiency, reduce labor, scrap, and/or improve conversion costs that can be leveraged across the manufacturing footprint.
Review manufacturing equipment for alignment with Sales/Engineering projections and production capabilities and costs.
Provide technical assistance to production and maintenance personnel for equipment troubleshooting, communicating with equipment vendors, or working with upstream groups to resolve data/documentation issues impacting manufacturing.
Develop and update manufacturing layouts for new equipment installations or rearrangement projects.
Work with each plant to oversee plant layout drawing management to our Share Point site to ensure plant drawings remain current.
Work with Plant HS&E, Plant managers, Plant Manufacturing Engineers, Production Managers and Equipment Vendors to ensure safe use of the equipment, Arc Flash hazards are accounted for and Lock Out-Tag Out/Safe access are thoroughly addressed before equipment arrives or before equipment modifications are implemented.
Lead Safe Access/LOTO discussions with equipment suppliers and HSE group during design activities.
Assist with the completion of Pre-Start Up Equipment Checklist to verify equipment safety systems prior to start of production.
Support HSE Manager to develop resolutions to issues resulting from safety concerns, Incident Reports, and Incident Cause Analysis Method (ICAM’s) associated with equipment installations or modifications lead by the CMPE.
Assist HSE and Production with the development of Job Safety Analysis procedures.