Manufacturing Engineer (Solar Array)

ZP Group • Midland, TX

71d • $70,000 - $95,000

About The Position

Zachary Piper Solutions is currently looking for a Solar Array Manufacturing Engineer to support one of our aerospace partner on-site in Midland, TX. The Manufacturing Engineer will play a critical role in scaling production of photovoltaic (PV) solar arrays for a satellite constellation, enabling space-based cellular broadband for over 5 billion people. The ideal candidate will bring hands-on expertise in Hesse ultrasonic wire bonding and Amada resistance welding, and thrive in a fast-paced, high-volume cleanroom environment.

Requirements

• Bachelor's degree in Mechanical, Electrical, Manufacturing Engineering, Materials Science, or related field.
• 3+ years of hands-on experience in solar array manufacturing, wire bonding, or microelectronics.
• Proven expertise with Hesse ultrasonic bonding and Amada resistance welding systems.
• Familiarity with cleanroom operations and ESD controls.
• Strong understanding of photovoltaic cell assembly and space-grade component handling.
• Experience with aerospace quality standards (NASA, ESA, IPC).
• Must be eligible to work in the United States and pass a background check.

Responsibilities

• Develop and optimize manufacturing processes for solar cell tabbing, stringing, interconnection, and panel assembly.
• Operate and maintain Hesse ultrasonic wedge bonders for precision wire bonding of solar cells.
• Operate and program Amada resistance welding systems for bus bar attachment and structural bonding.
• Create process documentation, work instructions, and inspection criteria for production teams.
• Lead root cause analysis and implement corrective actions to resolve bonding/welding defects.
• Define equipment requirements, perform capability studies, and ensure calibration of bonding/welding tools.
• Train technicians on solar cell handling, ESD safety, and precision equipment operation.
• Ensure compliance with aerospace standards (NASA, IPC-A-610, J-STD-001) and cleanroom protocols.

Benefits

• Medical
• Dental
• Vision
• PTO
• Sick Leave if required by law
• Holidays

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Professional, Scientific, and Technical Services
• Education Level: Bachelor's degree
• Number of Employees: 251-500 employees