Manufacturing Engineer, Harnessing

Castelion Corporation • Torrance, CA

3d

About The Position

Castelion is seeking a Manufacturing Engineer to lead the development and implementation of manufacturing processes for wiring harnesses, cable assemblies, interconnect systems, and associated test plans. This role will support both in-house and supplier fabrication and test activities as we transition designs from prototype to scaled production in support of next-generation defense systems.

Requirements

• Bachelors degree in Mechanical, Electrical, Manufacturing, or related Engineering discipline.
• 3+ years of experience in manufacturing engineering with emphasis on wiring harness/cable assembly processes, fabrication, and test.
• Strong familiarity with harness standards (crimping, routing, strain relief techniques), electrical continuity/functional test methods, and assembly best practices.
• Hands-on experience developing manufacturing processes and work instructions for electromechanical hardware.
• Excellent written and verbal communication skills.
• Must be authorized to work in the U.S. and comply with ITAR eligibility requirements.

Responsibilities

• Assembly & Test Procedure – create and maintain work instructions, bill of materials (BOM/MBOM), harness assembly flows, test plans, fixture/tooling specifications, and manufacturing process documentation for prototype and production harness builds.
• Supplier Development & Support – partner with supply chain to qualify and develop external harness fabrication partners, define quality/test criteria (continuity, insulation, functional, hi-pot), and support supplier readiness for production builds.
• Prototype to Production Transition – support design reviews with a focus on design for manufacturability (DFM), design for test (DFT), connector selection, harness routing, and supplier handoff readiness. Facilitate risk analysis and manufacturing readiness reviews (MRRs).
• Testing & Validation – develop and implement harness test procedures and systems for continuity, insulation resistance, high-pot/functional verification, environmental screening when required, and test data analysis.
• Continuous Improvement & Metrics – drive yield improvement, throughput gains, defect reduction, and cost optimization through Lean and CI methodologies.

Benefits

• All employees are granted long-term stock incentives as part of their employment at Castelion.
• All employees receive access to comprehensive medical, vision, and dental insurance, and the company offers four weeks of paid time off per year.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level