Manufacturing Engineer - Electrical Test, BlueOval Battery Park Michigan

Ford•Marshall, MI

12h•Onsite

About The Position

build and lead an agile team to deliver the advanced technology that drives the future Apply engineering principles & analytical techniques to drive continuous improvement to manufacturing processes Lead development of interim and permanent corrective actions to resolve quality issues using 8D methodology and structured problem-solving tools Play an integral part in the Launch process by establishing and monitoring quality target levels at the workstation level for each build phase to validate workstations readiness Conduct process audits to ensure process adheres to guidelines and specific process standards Act as team leader in resolving assembly related concerns. Lead variability reduction and lean manufacturing initiatives and best practices. Support ISO 14001 compliance and support internal ISO auditing and compliance as required Lead development of solutions for throughput constraints Manage and direct statistical process control activities Support efficiency planning to ensure workstation are properly set up with quality risks identified and addressed Design and develop end of line and in-process test systems for electronic and electromechanical components. Collaborate with suppliers and internal teams to procure test equipment and fixtures. Support installation, commissioning, and prove-out of test stations on the manufacturing floor. Develop and maintain test procedures, documentation, and calibration protocols. Troubleshoot and resolve issues related to test equipment performance and reliability. Analyze test data to identify trends, improve test coverage, and reduce false failures. Ensure compliance with safety, quality, and industry standards. Provide training and support to production teams on test equipment usage and maintenance. Troubleshoot machinery, automation and controls issues and downtime Use software to monitor test systems. Reprogram equipment for engineering changes and improvements Update program backups for machinery and automation Analyze test rejects and develop solutions. Read and modify prints and schematics. Ensure spare parts are available for test systems. Candidates must possess full flexibility and a readiness to consistently work across all established standard, operating, and rotational shift schedules, encompassing day, night, weekend, and holiday shifts. Established and active employee resource groups

Requirements

Bachelors Degree in Engineering
2+ years of experience in hardware testing, manufacturing engineering, or test system development.
Familiarity with PLCs, industrial automation, and test instrumentation (e.g., NI LabVIEW, Python, CANoe).
Understanding of manufacturing processes and quality control principles.
Excellent organizational, communication, and interpersonal skills, with the ability to manage competing priorities under tight timelines.
Proficiency in Microsoft Office Suite (Word, Excel, Outlook).
Proficiency with KPI management and data analysis (using data to make decisions)
Strong public speaking and presentation skills
Familiarity with Lean Manufacturing principles, Root Cause Analysis (RCA), and FMEA processes.
Ability to work and multi-task in fast paced environment
Ability to work effectively as part of a team
Ability to support and launch programs
Strong Project Management skills and result-oriented mindset
3D CAD review abilities (3D Experience, CATIA, or equivalent)
Understanding of PFMEA and failure mode avoidance principles
Ability to operate in stressful situations within timing constraints
Ability to work with minimal direct supervision
Working knowledge of statistics (control charts, data collecting, GD&T etc.)
Candidates must possess full flexibility and a readiness to consistently work across all established standard, operating, and rotational shift schedules, encompassing day, night, weekend, and holiday shifts.

Nice To Haves

Masters degree in Engineering or MBA
Lean Manufacturing and Six Sigma experience
8D and 5Why corrective action and problem-solving skills
Solid understanding of Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping
DMAIC and DMADV (DFSS) Project Methodology experience
Knowledge of FMEA, PPAP, and DOEs
Demonstrated skills in print reading, tool layouts, and gauging
Ergonomic analysis knowledge and experience
Prior experience in a facility start-up or new equipment commissioning environment.
Six Sigma: Black or Green Belt certified.

Responsibilities

Apply engineering principles & analytical techniques to drive continuous improvement to manufacturing processes
Lead development of interim and permanent corrective actions to resolve quality issues using 8D methodology and structured problem-solving tools
Play an integral part in the Launch process by establishing and monitoring quality target levels at the workstation level for each build phase to validate workstations readiness
Conduct process audits to ensure process adheres to guidelines and specific process standards
Act as team leader in resolving assembly related concerns.
Lead variability reduction and lean manufacturing initiatives and best practices.
Support ISO 14001 compliance and support internal ISO auditing and compliance as required
Lead development of solutions for throughput constraints
Manage and direct statistical process control activities
Support efficiency planning to ensure workstation are properly set up with quality risks identified and addressed
Design and develop end of line and in-process test systems for electronic and electromechanical components.
Collaborate with suppliers and internal teams to procure test equipment and fixtures.
Support installation, commissioning, and prove-out of test stations on the manufacturing floor.
Develop and maintain test procedures, documentation, and calibration protocols.
Troubleshoot and resolve issues related to test equipment performance and reliability.
Analyze test data to identify trends, improve test coverage, and reduce false failures.
Ensure compliance with safety, quality, and industry standards.
Provide training and support to production teams on test equipment usage and maintenance.
Troubleshoot machinery, automation and controls issues and downtime
Use software to monitor test systems.
Reprogram equipment for engineering changes and improvements
Update program backups for machinery and automation
Analyze test rejects and develop solutions.
Read and modify prints and schematics.
Ensure spare parts are available for test systems.