Manufacturing Automation & Controls Engineer
About The Position
KEY RESPONSIBILITIES: Automation & Controls Development Design, program, and troubleshoot PLC-based control systems for automated manufacturing equipment Develop and troubleshoot Mitsubishi HMI systems (GT Designer / GOT) Configure HMI / SCADA systems for machine monitoring, diagnostics, and operator interface. Integrate robotics, vision systems, and automated material handling equipment into production environment processes. Equipment Integration & Commissioning Lead controls design, installation, and commissioning of new manufacturing equipment. Collaborate with equipment vendors and integrators during factory acceptance testing (FAT) and site acceptance testing (SAT). Develop controls standards and documentation for plant automation systems. Manufacturing Support Provide technical troubleshooting support for production equipment downtime related to controls, sensors, drives, and automation. Work closely with maintenance and production teams to diagnose and resolve automation issues. Optimize control strategies to improve cycle time, reliability, and equipment uptime . Support 24/7 production operations and provide rapid troubleshooting of automation issues impacting plant throughput Identify root causes of recurring automation issues and implement long-term corrective actions Safety & Compliance Design and validate machine safety systems including safety PLCs, interlocks, emergency stops, and safeguarding systems. Ensure equipment complies with OSHA, NFPA, NEC, and all relevant machine safety standards . Support high-voltage and lithium-iron manufacturing safety requirements . Process Optimization Analyze equipment performance data to identify automation improvements and efficiency gains . Implement process automation improvements to increase throughput and reduce scrap. Support continuous improvement initiatives and plant automation roadmaps . Documentation & Standards Maintain detailed documentation including: PLC, HMI, and Safety code revisions Electrical schematics Controls Network architecture Automation standards & specifications · Support development of plant-wide automation and controls standards . The ideal candidate will possess the following skills: Strong hands-on experience with Mitsubishi PLC platforms (GX Works / GX Works 2 & 3 / iQ-R / Q-Series) Experience integrating PLC systems with MES / production database systems Understanding of PLC–MES handshake protocols, data validation, and traceability systems PLC programming Mitsubishi (GX Works, GT Designer) Allen Bradley (Studio 5000 / RSLogix) Diagnosing and troubleshooting industrial control networks including Ethernet/IP, CC-Link, Profinet, and TCP/IP infrastructure HMI/SCADA systems Servo systems and VFD drives Robotics integration (Fanuc, ABB, Kuka, or similar) Machine vision systems Electrical schematics and panel design Industrial sensors and instrumentation The ideal candidate will be able to demonstrate the following preferred experience: EV battery, lithium-iron, semiconductor, or high-tech manufacturing Dry-room or clean-room manufacturing environments Industrial Manufacturing Production – Automotive, EV, Injection Molding, Food/Beverage, etc. High-speed automated production lines Safety PLCs and machine safety standards (ISO 13849 / NFPA) Six Sigma Leadership The following competencies are desired: Ability to independently diagnose complex automation problems across PLC, HMI, robotics, and industrial networking systems Systems integration and commissioning Cross-functional collaboration Cross-cultural & organizational collaboration Continuous improvement mindset Strong technical documentation skills Ability to support a fast-paced manufacturing environment
Requirements
- Strong hands-on experience with Mitsubishi PLC platforms (GX Works / GX Works 2 & 3 / iQ-R / Q-Series)
- Experience integrating PLC systems with MES / production database systems
- Understanding of PLC–MES handshake protocols, data validation, and traceability systems
- PLC programming Mitsubishi (GX Works, GT Designer)
- Allen Bradley (Studio 5000 / RSLogix)
- Diagnosing and troubleshooting industrial control networks including Ethernet/IP, CC-Link, Profinet, and TCP/IP infrastructure
- HMI/SCADA systems
- Servo systems and VFD drives
- Robotics integration (Fanuc, ABB, Kuka, or similar)
- Machine vision systems
- Electrical schematics and panel design
- Industrial sensors and instrumentation
- Ability to independently diagnose complex automation problems across PLC, HMI, robotics, and industrial networking systems
- Systems integration and commissioning
- Cross-functional collaboration
- Cross-cultural & organizational collaboration
- Continuous improvement mindset
- Strong technical documentation skills
- Ability to support a fast-paced manufacturing environment
Nice To Haves
- EV battery, lithium-iron, semiconductor, or high-tech manufacturing
- Dry-room or clean-room manufacturing environments
- Industrial Manufacturing Production – Automotive, EV, Injection Molding, Food/Beverage, etc.
- High-speed automated production lines
- Safety PLCs and machine safety standards (ISO 13849 / NFPA)
- Six Sigma Leadership
Responsibilities
- Automation & Controls Development Design, program, and troubleshoot PLC-based control systems for automated manufacturing equipment
- Develop and troubleshoot Mitsubishi HMI systems (GT Designer / GOT)
- Configure HMI / SCADA systems for machine monitoring, diagnostics, and operator interface.
- Integrate robotics, vision systems, and automated material handling equipment into production environment processes.
- Lead controls design, installation, and commissioning of new manufacturing equipment.
- Collaborate with equipment vendors and integrators during factory acceptance testing (FAT) and site acceptance testing (SAT).
- Develop controls standards and documentation for plant automation systems.
- Provide technical troubleshooting support for production equipment downtime related to controls, sensors, drives, and automation.
- Work closely with maintenance and production teams to diagnose and resolve automation issues.
- Optimize control strategies to improve cycle time, reliability, and equipment uptime
- Support 24/7 production operations and provide rapid troubleshooting of automation issues impacting plant throughput
- Identify root causes of recurring automation issues and implement long-term corrective actions
- Design and validate machine safety systems including safety PLCs, interlocks, emergency stops, and safeguarding systems.
- Ensure equipment complies with OSHA, NFPA, NEC, and all relevant machine safety standards
- Support high-voltage and lithium-iron manufacturing safety requirements
- Analyze equipment performance data to identify automation improvements and efficiency gains
- Implement process automation improvements to increase throughput and reduce scrap.
- Support continuous improvement initiatives and plant automation roadmaps
- Maintain detailed documentation including: PLC, HMI, and Safety code revisions Electrical schematics Controls Network architecture Automation standards & specifications
- Support development of plant-wide automation and controls standards
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
