Maintenance Specialist

Freudenberg Group•Morganfield, KY

About The Position

Working at Freudenberg: We will wow your world! Responsibilities: Automation & Controls Program, modify, and troubleshoot PLC systems (Allen Bradley / Siemens) to ensure efficient machine operation. Perform diagnostics on control circuits, sensors, and communication networks; implement corrective actions with minimal supervision. Maintain and back up PLC programs and related documentation; assist in control upgrades and integration of new equipment. Electrical & Mechanical Systems Independently perform advanced electrical wiring and troubleshooting for 24V, 110V, 220V, and 480V systems, ensuring compliance with NEC and NFPA 70E standards. Diagnose and repair electrical faults, including short circuits, grounding issues, and component failures, minimizing downtime. Execute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance. Robotics & Automation Equipment Write, modify, and optimize programs for robots including calibration and system integration with PLCs, sensors, and vision systems. Perform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements. Troubleshoot mechanical and electrical faults on robots to minimize cycle loss and improve repeatability. Press and Production Equipment Execute preventive and corrective maintenance on Rubber Presses (Rep/LWB) and similar hydraulic or servo-driven machines. Calibrate temperature, pressure, and motion profiles to maintain process control and quality standards. Identify and replace faulty sensors, valves, or heating elements; verify system operation post-maintenance. Vision & Quality Systems Troubleshoot and adjust vision systems used in inspection and automation processes. Support program adjustments and calibration to maintain detection accuracy and reject control. Assist with system integration between vision, robotics, and PLC controls. Technical Documentation & Compliance Accurately document wiring changes, program modifications, PM results, and repair actions in CMMS. Follow all safety procedures including Lockout/Tagout, arc-flash, and electrical PPE protocols per NFPA 70E. Maintain compliance with all company policies, maintenance procedures, and regulatory standards. Leadership & Continuous Improvement Provide mentorship to maintenance technicians through on-the-job training and troubleshooting guidance. Participate in continuous improvement projects targeting OEE, scrap reduction, and equipment reliability. Collaborate cross-functionally with production, quality, and engineering to implement process improvements. Qualifications: Education / Experience: Technical degree, industrial maintenance certification, or equivalent experience. Minimum 3–5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing. Technical Proficiency: PLC Programming (Allen Bradley, Keyence) Robotics Programming & Calibration (Fanuc, Moto man, Universal) Electrical & Control Wiring (24V–480V) Servo & VFD Drive Configuration Hydraulic & Pneumatic Systems Vision Systems (Keyence, Cognex preferred) Reading Electrical Schematics, Diagrams & Prints Core Competencies Strong analytical and problem-solving skills. High mechanical and electrical aptitude. Excellent communication and collaboration across departments. Strong sense of ownership and accountability. Commitment to safety and process excellence. The Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. Employment opportunities are available to all applicants and associates without regard to race, color, religion, creed, gender (including pregnancy, childbirth, breastfeeding, or related medical conditions), gender identity or expression, national origin, ancestry, age, mental or physical disability, genetic information, marital status, familial status, sexual orientation, protected military or veteran status, or any other characteristic protected by applicable law. Vibracoustic USA Inc. Welcome to Freudenberg Without Freudenberg, indoor air would not be as clean, cars would not drive and wounds would not heal as quickly. And these are just three examples from thousands of our applications. Working at Freudenberg: "We will wow your world!" This is our promise. As a global technology group, we not only make the world cleaner, healthier and more comfortable, but also offer our 51,000 employees a networked and diverse environment where everyone can thrive individually. Be surprised and experience your own wow moments.

Requirements

Technical degree, industrial maintenance certification, or equivalent experience.
Minimum 3–5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing.
PLC Programming (Allen Bradley, Keyence)
Robotics Programming & Calibration (Fanuc, Moto man, Universal)
Electrical & Control Wiring (24V–480V)
Servo & VFD Drive Configuration
Hydraulic & Pneumatic Systems
Vision Systems (Keyence, Cognex preferred)
Reading Electrical Schematics, Diagrams & Prints
Strong analytical and problem-solving skills.
High mechanical and electrical aptitude.
Excellent communication and collaboration across departments.
Strong sense of ownership and accountability.
Commitment to safety and process excellence.

Responsibilities

Automation & Controls Program, modify, and troubleshoot PLC systems (Allen Bradley / Siemens) to ensure efficient machine operation.
Perform diagnostics on control circuits, sensors, and communication networks; implement corrective actions with minimal supervision.
Maintain and back up PLC programs and related documentation; assist in control upgrades and integration of new equipment.
Independently perform advanced electrical wiring and troubleshooting for 24V, 110V, 220V, and 480V systems, ensuring compliance with NEC and NFPA 70E standards.
Diagnose and repair electrical faults, including short circuits, grounding issues, and component failures, minimizing downtime.
Execute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance.
Write, modify, and optimize programs for robots including calibration and system integration with PLCs, sensors, and vision systems.
Perform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements.
Troubleshoot mechanical and electrical faults on robots to minimize cycle loss and improve repeatability.
Execute preventive and corrective maintenance on Rubber Presses (Rep/LWB) and similar hydraulic or servo-driven machines.
Calibrate temperature, pressure, and motion profiles to maintain process control and quality standards.
Identify and replace faulty sensors, valves, or heating elements; verify system operation post-maintenance.
Troubleshoot and adjust vision systems used in inspection and automation processes.
Support program adjustments and calibration to maintain detection accuracy and reject control.
Assist with system integration between vision, robotics, and PLC controls.
Accurately document wiring changes, program modifications, PM results, and repair actions in CMMS.
Follow all safety procedures including Lockout/Tagout, arc-flash, and electrical PPE protocols per NFPA 70E.
Maintain compliance with all company policies, maintenance procedures, and regulatory standards.
Provide mentorship to maintenance technicians through on-the-job training and troubleshooting guidance.
Participate in continuous improvement projects targeting OEE, scrap reduction, and equipment reliability.
Collaborate cross-functionally with production, quality, and engineering to implement process improvements.