Maintenance Millwright

INEOSTheodore, AL
1dOnsite

About The Position

INEOS Phenol is the world’s largest producer of phenol and acetone with an annual manufacturing capacity of over 3 million tons per annum. We employ around 600 people across four sites, located at: Antwerp (Belgium), Gladbeck (Germany), Marl (Germany), Mobile, AL and Pasadena, TX. Our markets are growing worldwide. Our efficient, integrated assets provide a competitive global manufacturing base to grow with our customers, to continue to meet their needs around the world. How the Role fits in: Receive and follow instructions and directions to install, repair, and maintain, in accordance with diagrams, sketches, operation manuals, and manufacture’s specifications, machinery and mechanical equipment, such as engines, motors, pneumatic tools, conveyor systems, and production machines and equipment, using hand tools, power tools, and precision-measuring and testing instruments. All work will be performed through a workorder system in a manner that is efficient, safe, and meets quality standards. Must be able to work in all areas of the plant and work with minimum supervision.

Requirements

  • Minimum of three (3) to five (5) years of mechanical maintenance experience in an industrial environment; and/or Equivalent combination of training and experience.
  • The use of the following office equipment will be required: Personal computer, calculator, multi-line telephone, copier, printer, scanner, fax
  • The use of the following software could be required: Microsoft Office (Excel, Word, Power Point, Outlook), Skype, Visio, Adobe (PDF), Share Point, SAP, Microsoft Project
  • The use of the following site systems could be required: Emerson Distributive Control System, PI Data Historian, COA Database, Training Mine, Alfresco Document Management, Esker
  • Drill press, hydraulic press, machine lathe, balance machine, milling machine, lapping machine, boring mill, plate shear & roll presses, steam jenny surface grinder, burning torch, welding machine, vibration meter, overhead crane, forklift, dial calipers, marvil saw, bandsaw/hacksaw, drill motors, pipe threading machine, reamers bearing heater, oxygen/acetylene torches, inside/outside micrometers, timing light, pressure gauges, jig saw, sabre saw, general small hand tools (wrenches, screwdrivers, pliers, etc.).
  • Heavy Work: Exerting up to 100 pounds of force occasionally, and/or up to 50 pounds of force frequently, and/or up to 20 pounds of force constantly to move objects.
  • Possible Conditions to be Subjected to: The worker is subject to both environmental conditions: Activities occur inside and outside.
  • The worker is subject to extreme cold: Temperature below 32 degrees F for periods of more than one hour.
  • The worker is subject to extreme heat: Temperatures above 100 degrees F for periods of more than one hour.
  • The worker is subject to noise: There is sufficient noise to cause the worker to shout in order to be heard above the ambient noise level.
  • The worker is subject to vibration: Exposure to oscillating movements of the extremities or whole body.
  • The worker is subject to hazards: Includes a variety of physical conditions, such as proximity to moving mechanical parts, electrical current, working on scaffolding and high places, exposure to high heat or exposure to chemicals.
  • The worker is subject to atmospheric conditions: One or more of the following conditions that affect the respiratory system or the skin: fumes, odors, dusts, mists, gases, or poor ventilation.
  • The worker is subject to oils: There is air and/or skin exposure to oils and other cutting fluids.
  • The worker is required to wear a respirator.
  • The worker is required to don a gas mask.

Responsibilities

  • Maintain safety as the highest priority and abide by all INEOS safety policies and procedures.
  • Understand and promote the INEOS “20 Principles of Safety”, assuring that others are aware of safe working practices and promote the safety concepts of “Coaching for Safety” and “Stop Work”.
  • Promote safety and safe actions through communication such as discussing safety with employees/contractors before job task, during meetings, and as opportunities arise to promote safety to the fullest extent possible.
  • Ensure compliance with all safety and environmental regulatory requirements and strive to meet internal SHE objectives.
  • Complete training requirements as outlined in the annual training schedule.
  • Promote and maintain ISO 9000 within assigned areas of responsibility.
  • Adhere to the “20 Principles of Safety
  • Assist in identifying and implementing cost reduction ideas to reduce plant expenditures.
  • Observe mechanical devices in operation and listens to their sounds to locate causes of trouble.
  • Dismantle devices to gain access to and remove defective parts, using hoists, cranes, hand tools, and power tools.
  • Examine form and texture of parts to detect imperfections.
  • Inspect used parts to determine changes in dimensional requirements, using rules, calipers, micrometers, and other measuring instruments.
  • Adjust functional parts of devices and control instruments, using hand tools, levels, plumb bobs, and straightedges.
  • Repair or replace defective parts, using hand tools and power tools.
  • Start devices to test their performance.
  • Lubricate and clean parts.
  • May set up and operate lathe, drill press, grinder, and other metalworking tools to make and repair parts.
  • May repair electrical equipment based on training and experience.
  • Perform routine/non-routine housekeeping jobs to keep work area clean and safe.
  • Research parts requirements for equipment.
  • Use welding and burning equipment.
  • Test run pumps, gearboxes, blowers, motors, and compressors.
  • Align motors and pumps.
  • Service plant vehicles, including ordering parts and general automotive repairs.
  • Run emergency generators and firewater pumps, maintaining records on site.
  • Assist Mechanical Engineer in coordinating non-destructive testing throughout plant.
  • Perform preventive/predictive maintenance on plant equipment.
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