Maintenance Manager

BWAY Corporation • Mansfield, TX

91d

About The Position

The position involves overseeing, planning, and issuing work orders to appropriate shift team members for the implementation of equipment modifications, as well as preventative and corrective maintenance. The role requires close collaboration with manufacturing departments to ensure that production equipment is consistently maintained and that all preventative maintenance (PM) schedules are met in a timely manner. The individual will prepare and coordinate maintenance resources and provide recommendations for capital and continuous improvement projects. Additionally, the position entails reviewing the operation of equipment with appropriate personnel to identify maintenance issues in the areas of Safety, Quality, Cost, Productivity, and Customer Satisfaction. The goal is to track and improve machine downtime and increase machine reliability to support manufacturing in meeting customer demand. Compliance with all health and safety policies is essential, ensuring that all equipment is properly safeguarded. The role also involves developing and implementing maintenance procedures that are trackable and accountable to ensure maximum efficiency of the maintenance department. Managing relationships with contractors and service providers is a key responsibility, as is tracking, analyzing, and improving the Maintenance department's KPIs. The individual will review the location's Key Performance Indicators (KPIs) on a daily, weekly, and monthly basis to make recommendations for improving plant operations, Overall Equipment Effectiveness (OEE), and maintenance problem resolution. Engaging employees in problem resolution to improve production issues and efficiencies utilizing Lean Manufacturing techniques is expected. The position fosters a positive working environment and drives the Maintenance team to meet set productivity targets and performance standards. Monthly monitoring and reviewing of the Maintenance budget, preparing and implementing annual budgets, and ensuring compliance with various governmental agencies are also part of the role. The individual will drive cost savings through equipment repairs, upgrades, improved PMs, and decreased cycle time. Ensuring that Maintenance employees are properly trained in all aspects of their jobs, identifying training gaps, and developing training plans as needed are crucial tasks. The role also includes maintaining facility compliance with all municipal, state/provincial, and federal fire and safety codes, including the testing and inspections of the fire protection system. Other duties may be assigned as needed.

Requirements

• Must have strong interpersonal skills.
• Bachelor's degree in engineering or operations management.
• Prefer Valid Certified Maintenance Manager (CMM).
• Possess 10+ years of experience in Industrial Automation, PLCs, Pneumatics and Hydraulics, Injection Molding preferably in the Packaging Industry.
• Leadership experience in operations, maintenance, engineering and/or process improvement roles including managing teams of people.
• Previous experience working in a Lean environment preferred.
• Six Sigma Green or Black Belt Certification a plus.
• Solid understanding and knowledge of all OSHA guidelines pertaining to plant maintenance.
• Exceptional leadership and proven team-building skills.
• Excellent analytical thinking and innovative problem-solving skills.
• Ability to multi-task and prioritize in a fast-paced environment.
• Microsoft Office proficiency and SAP knowledge preferred.

Nice To Haves

• Valid Certified Maintenance Manager (CMM).
• Six Sigma Green or Black Belt Certification.

Responsibilities

• Oversees, plans and issues work orders to appropriate shift team members for the implementation of equipment modifications as well as preventative and corrective maintenance.
• Work closely with manufacturing departments to ensure production equipment is maintained on a consistent basis and all PM schedules are met in a timely fashion.
• Prepares and coordinates maintenance resources and provides recommendations for capital and continuous improvement projects.
• Reviews the operation of equipment with appropriate personnel to identify maintenance issues in the areas of Safety, Quality, Cost, Productivity and Customer Satisfaction.
• Tracks and improves machine downtime, increasing machine reliability that supports manufacturing to meet customer demand.
• Ensure compliance to all health and safety policies and that all equipment is properly safeguarded.
• Develop and implement maintenance procedures that are trackable and accountable to ensure maximum efficiency of the maintenance department.
• Manage relationships with contractors and service providers.
• Tracks, analyzes, and improves the Maintenance department's KPIs.
• Review the location's Key Performance Indicators (KPIs) to make recommendations for improving plant operations, OEE and maintenance problem resolution.
• Engages employees in problem resolution to improve production issues/efficiencies utilizing Lean Manufacturing techniques as needed.
• Fosters a positive working environment and drives the Maintenance team to meet set productivity targets and performance standards.
• Monitors and reviews Maintenance budget monthly: Prepares and implements annual budgets.
• Ensures all regulatory compliance with various governmental agencies such as city, county, state is met on a consistent basis.
• Drive cost savings through equipment repairs, upgrades, improved PM's, decreased cycle time, etc.
• Ensures Maintenance employees are properly trained in all aspects of their jobs.
• Identifies training gaps and develops training plans as needed.
• Maintains facility compliance with all municipal, state/provincial, and federal fire and safety codes, including the testing/inspections of the fire protection system.
• Performs other duties as assigned.

What This Job Offers

• Industry: Professional, Scientific, and Technical Services
• Education Level: Bachelor's degree