Lean Automation Manager

Thales • Chanhassen, MN

1d • Onsite

About The Position

Thales is looking for a Dynamic, forward-thinking Lean Automation Manager to lead continuous improvement initiatives across production operations. This role blends strategic vision with hands-on execution, driving efficiency, quality, and agility in a modern manufacturing environment. Position leads lean transformation, empowering cross-functional teams and embedding a culture of operational excellence.

Requirements

• 5–7+ years of experience leading successful lean transformations across diverse organizations.
• Bachelor’s degree in an Engineering field.
• Passion for innovation, sustainability, and empowering people through team-building and engagement.
• Mastery of 5S, visual management, waste elimination, standard work, and Kanban systems.
• Hands-on experience facilitating Kaizen events, creating current/future state maps, and implementing action plans to optimize product flow.
• Proficient in time studies, Takt time charting, workstation design, and capacity analysis.
• Facilitation of Industry 4.0 initiatives, including ERP/MES systems and AMR/AGV/Cobot implementation.
• Strong data-driven decision-making skills with demonstrated competence in statistical techniques.
• Expert in 2D AutoCAD/DraftSight for plant layout and engineering drafting.
• Advanced proficiency in Microsoft Office and digital manufacturing tools.
• Six sigma green belt

Nice To Haves

• Master’s degree in engineering, Operations, or related field.
• Six Sigma master or Black Belt
• Understanding of benefits of 5S and key elements for employee engagement Knowledge.
• implementation and use of Power BI.

Responsibilities

• Champion lean principles (Kaizen, 5S, Value Stream Mapping, SMED, Gemba,etc.) across all manufacturing processes
• Lead and facilitate cross-functional kaizen events and improvement workshops
• Analyze production metrics and identify bottlenecks, waste, and inefficiencies
• Collaborate with engineering, quality, and supply chain teams to optimize workflows and reduce lead times
• Implement digital tools and Industry 4.0 technologies to enhance visibility and performance
• Develop and mentor frontline leaders and operators in lean thinking and problem-solving
• Drive standardization, visual management, and error-proofing across operations
• Monitor KPIs (OEE, throughput, scrap rate, etc.) and report progress to senior leadership
• Foster a culture of accountability, safety, and continuous improvement
• Prepare the annual Lean budget including justified Capital Expenditure
• To provide options and alternatives for future facilities growth and expansion through IE principles.
• To provide training and education to the entire work force across 3 shifts.
• To ensure best practice and improvements shared and learned within other THALES manufacturing sites
• Perform other duties as assigned

Benefits

• Elective Health, Dental, Vision, FSA/HSA, Voluntary Life and AD&D, Whole Group Life w/LTC, Critical Illness, Hospital Indemnity, Accident Insurance, Legal Plan, Identity Theft, and Pet Insurance.
• Retirement Savings Plan after 30 days of employment with a company contribution and a match, and with no vesting period.
• Company paid holidays and Paid Time Off.
• Company provided Life Insurance

What This Job Offers

• Job Type: Full-time
• Career Level: Manager
• Number of Employees: 5,001-10,000 employees