Lead Production Operator

Piramal Enterprises Ltd.•Bethlehem, PA

48d•Onsite

About The Position

Summary: Synthesizes and purifies inhalation anesthetic agents through the operation and maintenance of reactions and distillations along with related support equipment and systems. Supports the Production Supervisor in site-wide commitments and deliverables. Essential Duties and Responsibilities Supports the Production Supervisor to achieve company goals and team success providing first line responsibility for safe operation of chemical operations, the manufacturing process, maintenance, and/or work on shift. Ability to motivate others through coaching and directing the team. Direct the appropriate response to a safety incident or emergency until chain of command arrives. Reinforce and ensure plant safety practices and maintain constant alert for hazardous conditions on a daily basis. Keeps Production Supervisors and Management informed as to the state of operations and production needs. Lead/Participate in Incident and Discrepancy Investigations. Shares dual responsibility with Production Supervisor in ensuring organization and cleanliness of the Production Floor as well as ensuring efficient operations to meet Production demands and schedules. Cooperates with management and colleagues on site to provide a safe and healthy working environment Follows operating procedures, rules and instruction to work in a safe fashion Acts responsibility in the use of plant and equipment; does not use equipment not trained to use Does not interfere or misuse anything provided in the interest of health, safety and environmental protection Makes managers aware of any hazard/potential hazard and reports any unusual occurrences of faulty equipment Stops anyone who works in a dangerous fashion and reports this to their manager so they can be shown the proper practice Takes immediate and appropriate action to remove any hazard created Wipe up spillages immediately while not putting themselves at risk Uses the safety equipment provided, including personal protective equipment, for defined situations taking care of it as if it were their own Has any personal injuries examined by first aiders or medical staff and reports all accidents, however minor, to supervisor Takes part in safety inspections as required Understands and performs work activities in accordance with Current Good Manufacturing Practices (cGMP) (21 CFR 210 & 211) in all areas of business where the cGMPs apply Works with and handles hazardous, flammable and highly hazardous materials in drums, cylinders, bulk tanks, etc Follows the MSDS precautions while wearing required personal protective equipment Reads meters and gauges or automatic recording devices at specified intervals to verify operating conditions Operates and controls electric motors, pumps and valves to regulate flow of chemicals Monitors panel board and adjusts controls to regulate flow rates, loss of pressure, liquid elevation and distribution of chemicals Completely and accurately records data such as temperature of equipment, hours of operations, raw materials, temperature and pressure, water levels and analysis of egress gases Runs distillation columns, reactors, filters and molecular sieves Withdraws samples at times indicated and tests them to determine acidity, color and impurities Takes samples to the laboratory for analysis Adjusts the PH of discharged water Adjusts manual controls or overrides automatic controls to bring equipment into recommended or prescribed operating ranges, switch to backup equipment or systems, or to shut down equipment Visually inspects equipment at periodic intervals to detect malfunctions or need for repair, adjustments or lubrication Records operations and maintenance actions taken on production records Maintains equipment by tightening fittings, gaskets, valves, recorders and gauges; and by cleaning various components and replacing filters or other components Performs acid titration tests Oils and lubricates equipment Employs and promotes safe working practices in compliance with OSHA and company policy Is able to identify and protect him/herself, other employees and the facility from hazards while performing job duties Executes product transfers safely and accurately Maintains the production area in a clean and organized condition Sweeps, mops, dusts, polishes and waxes as needed Paints Assists other functional departments when needed including: Maintenance, Packaging, Warehouse, Engineering and Quality Control Operates fork lift and pallet jack Enters data into SAP Performs other duties as requested by the Shift Supervisor

Requirements

Minimum 1 to 2 years of experience in a team leadership role in plant environment
Minimum 2 to 3 years of experience as chemical plant operator
Mechanical aptitude and the demonstrated ability to perform minor repairs and maintenance
High School Diploma (college degree preferred)
Excellent interpersonal & communication skills
Familiarity and operating experience with all production processes
Good troubleshooting skills
Commitment to safety and the environment
Good written and verbal communication skills
Basic computer knowledge (Word, Excel, Outlook)
Familiarity with cGMP and its requirements
Ability to multitask, evaluate available resources and delegate duties to ensure schedule adherence
No warnings on file within the last 12 months
Critical Thinking - using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems
Excellent customer service skills and professional demeanor at all times to interface effectively with all internal and external customers
Excellent verbal and written communication skills
Creative and able to present various solutions
Energetic, enthusiastic and motivational disposition
Maintain confidentiality
Coaching skills
Ability to read and interpret documents such as safety rules, operating and maintenance instructions and procedure manuals
Ability to write routine reports and correspondence
Ability to add, subtract, multiply and divide in all units of measure, using whole numbers, common fractions and decimals
Ability to compute rate, ratio and percent and to draw and interpret bar graphs
Ability to apply common-sense understanding to carry out instructions furnished in written, oral or diagram form
Ability to deal with problems involving several concrete variables in standardized situations
Good troubleshooting skills
Ability to plan his/her own activities for safe and reliable plant operations
Positive attitude with a strong desire for continuous learning
Must be able to wear face mask respirator and required personal protection equipment
Specific vision abilities required by this job include close vision, distance vision and the ability to adjust focus

Nice To Haves

college degree preferred

Responsibilities

Supports the Production Supervisor to achieve company goals and team success providing first line responsibility for safe operation of chemical operations, the manufacturing process, maintenance, and/or work on shift.
Ability to motivate others through coaching and directing the team.
Direct the appropriate response to a safety incident or emergency until chain of command arrives.
Reinforce and ensure plant safety practices and maintain constant alert for hazardous conditions on a daily basis.
Keeps Production Supervisors and Management informed as to the state of operations and production needs.
Lead/Participate in Incident and Discrepancy Investigations.
Shares dual responsibility with Production Supervisor in ensuring organization and cleanliness of the Production Floor as well as ensuring efficient operations to meet Production demands and schedules.
Cooperates with management and colleagues on site to provide a safe and healthy working environment
Follows operating procedures, rules and instruction to work in a safe fashion
Acts responsibility in the use of plant and equipment; does not use equipment not trained to use
Does not interfere or misuse anything provided in the interest of health, safety and environmental protection
Makes managers aware of any hazard/potential hazard and reports any unusual occurrences of faulty equipment
Stops anyone who works in a dangerous fashion and reports this to their manager so they can be shown the proper practice
Takes immediate and appropriate action to remove any hazard created
Wipe up spillages immediately while not putting themselves at risk
Uses the safety equipment provided, including personal protective equipment, for defined situations taking care of it as if it were their own
Has any personal injuries examined by first aiders or medical staff and reports all accidents, however minor, to supervisor
Takes part in safety inspections as required
Understands and performs work activities in accordance with Current Good Manufacturing Practices (cGMP) (21 CFR 210 & 211) in all areas of business where the cGMPs apply
Works with and handles hazardous, flammable and highly hazardous materials in drums, cylinders, bulk tanks, etc
Follows the MSDS precautions while wearing required personal protective equipment
Reads meters and gauges or automatic recording devices at specified intervals to verify operating conditions
Operates and controls electric motors, pumps and valves to regulate flow of chemicals
Monitors panel board and adjusts controls to regulate flow rates, loss of pressure, liquid elevation and distribution of chemicals
Completely and accurately records data such as temperature of equipment, hours of operations, raw materials, temperature and pressure, water levels and analysis of egress gases
Runs distillation columns, reactors, filters and molecular sieves
Withdraws samples at times indicated and tests them to determine acidity, color and impurities
Takes samples to the laboratory for analysis
Adjusts the PH of discharged water
Adjusts manual controls or overrides automatic controls to bring equipment into recommended or prescribed operating ranges, switch to backup equipment or systems, or to shut down equipment
Visually inspects equipment at periodic intervals to detect malfunctions or need for repair, adjustments or lubrication
Records operations and maintenance actions taken on production records
Maintains equipment by tightening fittings, gaskets, valves, recorders and gauges; and by cleaning various components and replacing filters or other components
Performs acid titration tests
Oils and lubricates equipment
Employs and promotes safe working practices in compliance with OSHA and company policy
Is able to identify and protect him/herself, other employees and the facility from hazards while performing job duties
Executes product transfers safely and accurately
Maintains the production area in a clean and organized condition
Sweeps, mops, dusts, polishes and waxes as needed
Paints
Assists other functional departments when needed including: Maintenance, Packaging, Warehouse, Engineering and Quality Control
Operates fork lift and pallet jack
Enters data into SAP
Performs other duties as requested by the Shift Supervisor