Lead Optical Manufacturing Engineer - Space Technologies

AeroVironment • Albuquerque, NM

18h • Onsite

About The Position

The Manufacturing Engineering Team within our Space Technologies area is responsible for developing and scaling assembly, integration, and test operations for next-generation space systems, including optical payloads, laser communication terminals, and space-qualified hardware for satellite and orbital applications. As a critical member of the team, the Optical Manufacturing Engineer will serve as the technical leader translating optical system designs (e.g., for laser comms, imaging, or stabilization payloads) from development into a sustainable, high-yield production environment. You will collaborate closely with design engineers, test engineers, systems engineers, and cross-functional teams to establish optical manufacturing processes and work instructions --from component assembly through final integration and qualification for space environments. This role is ideal for hands-on engineers who thrive on building and testing complex, high-precision optical products in cleanroom settings and take a methodical, innovative approach to pioneering and scaling production for defense and space missions. This is a full-time, in-office position based in our Albuquerque, NM facility.

Requirements

• Bachelor's degree in Optical Engineering, Manufacturing Engineering, Mechanical Engineering with a focus in Optics (Optomechanical), Aerospace Engineering, Electrical Engineering, or a related technical field
• 6 years total relevant experience, of which 3 years directly in the assembly, integration, alignment, and test of complex optical instruments, telescopes, laser systems, or space-based payloads
• Hands-on experience with complex optomechanical assembly, precision alignment, integration, and bonding in cleanroom environments (ISO Class 5 or better)
• Experience leveraging technical software for design, analysis, and test (e.g., Zemax, MATLAB, Python, LabView and/or C/C++)
• Expertise in reading technical drawings and using SolidWorks or equivalent CAD software to develop tooling and fixtures
• Experience defining and implementing manufacturing processes in a production environment, including New Product Introduction (NPI) for high-reliability systems
• Ability to obtain and maintain a US DoD security clearance
• ITAR Requirement: This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Nice To Haves

• Experience with space-qualified optical systems, laser communications, directed energy optics, fiber optics, and/or hyperspectral/multispectral imaging payloads
• Experience implementing successful continuous improvement methodologies (e.g., Lean, Six Sigma) in high-reliability manufacturing
• Familiarity with Manufacturing Execution System (MES) and Product Lifecycle Management (PLM) software
• Experience across the space flight program lifecycle (design through on-orbit operations and qualification)
• Knowledge of MIL-STD, NASA, or DoD standards for space hardware
• Additional education or certifications in relevant engineering or scientific fields
• Solid interpersonal skills and a collaborative, hands-on attitude for working effectively with cross-functional, multi-disciplinary teams
• Excellent attention to detail and technical writing skills for creating detailed procedures, test plans, and data summaries

Responsibilities

• Support the Assembly, Integration, and Test (AI&T) of optical payloads and space-qualified systems, including laser communication terminals and imaging/stabilization hardware
• Develop/document optical assembly procedures and work instructions, including precise metrology, alignment (warm/cold), bonding, and performance testing in simulated space conditions
• Design, develop, and implement mechanical/electrical tooling, fixtures, and Ground Support Equipment (GSE) for optical assembly and test in cleanroom environments
• Perform analysis of measured data for alignment, calibration, characterization, and environmental qualification; monitor production metrics and yield
• Drive timely resolution of non-conformances (NCRs), conduct root cause analysis, implement corrective actions, and lead continuous improvement initiatives
• Provide critical Design for Manufacturability (DFM) and Design for Assembly (DFA) feedback to optical, mechanical, and systems design teams
• Provide technical oversight for external vendors and suppliers involved in optical component fabrication, coatings, and assembly
• Participate in training production technicians to transition manufacturing lines from R&D/prototyping to scaled production
• Recommend facilities, capital equipment, and process improvements to scale space-qualified manufacturing operations

Benefits

• AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown.
• For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits .

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 501-1,000 employees