Lead Manufacturing Engineer

Reyes Automotive Group LLCSan Antonio, TX
111d

About The Position

The Lead Engineer will support the Continuous Improvement/ME department through the creation and maintenance of engineering systems. The Lead Engineer is expected to bring concepts and practices focused on Lean/Six Sigma to improve the overall efficiency and effectiveness of Reyes Automotive Group’s manufacturing operations.

Requirements

  • Bachelor’s degree in Industrial, Manufacturing, or Mechanical Engineering from a 4 year accredited university.
  • Minimum of 5 to 8 years related experience in the field through job experience, class projects, and internships.
  • Six Sigma Black Belt certification preferred, Lean Manufacturing Training required.
  • Intermediate to advanced proficiency in MS Office, including Word, Excel (including Macros), and PowerPoint.
  • Fusion 360 and CAD skills preferred.
  • Intermediate-advanced math skills.
  • Strong analytical, planning skills and critical thinking ability.
  • Ability to read, write and speak English.

Nice To Haves

  • Knowledge of facility and layout design.
  • Knowledge of Toyota Production System.
  • Basic understanding of injection molding and auxiliary equipment.
  • 3D printing knowledge preferred.

Responsibilities

  • Support the Plant Manager and Continuous Improvement team with daily tasks.
  • Implement Lean Manufacturing principles to production floor and inventory areas to guarantee the reduction of muda (waste).
  • Lead and develop ME interns through strong leadership and training, directing their talent towards specific areas through kaizen activity.
  • Track CI projects daily/weekly.
  • Perform statistical analysis to understand machine capabilities and production trends to predict successful production outcomes.
  • Develop manufacturing and production processes to reduce production cost and improve overall equipment efficiency.
  • Lead Kaizen projects with cross-functional teams on high impact business projects.
  • Launch activities, including pre-launch documentation, preparing, and conducting trial activity, post-trial activity including PFS updates and follow-up.
  • Maintain pre-launch component/resin/finished good inventory.
  • Prepare and keep track of pre-launch orders (EPNS/TPROMS).
  • Create and update Master Schedule based on Toyota milestones and Plant projects.
  • Conduct meetings with management for status project reviews.
  • Perform training on Lean Manufacturing with ME and Intern staff.
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