Internship - Continuous Improvement

Alcoa•Newburgh, IN

1d•Onsite

About The Position

At Alcoa, you will become an essential part of our purpose: to turn raw potential into real progress. The way we see it, every Alcoan is a work-shaper, team-shaper, idea-shaper & world-shaper. About the Role The Continuous Improvement (ABS) Intern will support site-wide productivity and operational excellence initiatives. This role provides hands‑on experience in Lean principles, 5S practices, and manufacturing process optimization. The intern will collaborate with Continuous Improvement teams to improve workflows, support project execution, and contribute to a culture of continuous improvement.

Requirements

Current enrollment in a degree program related to: Lean Manufacturing, Industrial Engineering, Manufacturing Engineering, Operations Management, Or a similar field of study
Interest in continuous improvement, manufacturing processes, and Lean principles.

Nice To Haves

Exposure to Lean Manufacturing concepts such as 5S, waste reduction, or process mapping.
Experience or coursework involving layout design, process analysis, or manufacturing systems.
Strong analytical and problem‑solving skills.
Ability to work collaboratively with cross-functional teams.
Solid organizational skills and attention to detail—especially related to 5S and documentation.
Basic understanding of manufacturing principles and continuous improvement concepts.
Willingness to learn, take initiative, and contribute to hands‑on project work.

Responsibilities

Assist with 5S productivity initiatives, including organization, standardization, and workplace efficiency improvements.
Support designing layouts for process improvement projects (e.g., material flow, workstation design, floor layouts).
Provide general support for ongoing Continuous Improvement project activities, which may include data collection, process mapping, documentation, and presenting findings.
Partner with CI team members to identify opportunities for waste reduction, improved safety, and efficiency.
Contribute to project planning, execution, and follow‑up tasks as assigned.
Support improvement activities that contribute to reduced waste, optimized resource usage, and environmentally responsible facility operations.
Follow all environmental policies and procedures while working in production areas.
Adhere strictly to all plant safety rules, PPE requirements, and reporting procedures.
Participate in identifying safety improvement opportunities within 5S and layout design projects.
Maintain safe behaviors while conducting project work in manufacturing areas.