Industrial Engineer

Segula Technologies-posted 3 months ago
Mid Level
Toledo, OH
Professional, Scientific, and Technical Services
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Segula Technologies is seeking an Industrial Engineer to support new product introductions at a major OEM facility. This role focuses on methods development, line balancing and continuous improvement—ensuring production lines meet performance, safety, and quality targets throughout launch and ramp-up in collaboration with Manufacturing and Engineering teams.

  • Conduct time and motion studies, develop standardized work, and balance operator workloads to align with takt time using Pre-determined Time Standards like MTM, MOST or MODAPTS
  • Present the line balance to the core launch team which will include product, engineering and operational team members.
  • Lead throughput and bottleneck analysis to identify improvement opportunities and eliminate constraints.
  • Collaborate with Station Design, Manufacturing Engineering, and Quality teams to implement design and process improvements.
  • Provide data for ergonomic evaluations using digital tools such as Process Simulate Human or ErgoMan to ensure operator safety.
  • Validate PFMEA and process documentation for compliance and launch approval.
  • Lead or participate in continuous improvement (Kaizen) workshops and lean manufacturing initiatives.
  • Track and report launch metrics including cycle time adherence, first-time quality, downtime, and throughput performance.
  • Support pilot builds, tool tryouts, and process validation during pre-production phases.
  • Bachelor's degree in industrial, Mechanical, or Manufacturing Engineering (or related discipline) or relevant work experience
  • 3-5 years of experience in an automotive manufacturing or assembly environment.
  • Proficiency in using AutoCAD and Microsoft Excel for line layouts and analysis.
  • Experience with lean manufacturing, line balancing, and standardized work principles.
  • Strong working knowledge of PFMEA, lean methodologies, and ergonomic design.
  • Excellent analytical, organizational, and problem-solving skills.
  • Experience supporting vehicle launch, retooling, or model change programs.
  • Familiarity with Tecnomatix Process Simulate, Power BI, or other digital manufacturing tools.
  • Six Sigma or Lean Manufacturing certification (Green Belt or higher).
  • Experience with SAP, MES, or similar production tracking systems.
  • Working knowledge of throughput simulation and material flow optimization.
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