High Voltage and Liquid Fuel Systems Safety Performance Engineer

EDAG Inc•Farmington Hills, MI

About The Position

Ensure compliance with FMVSS 305 and 301 standards. In this role, you’ll lead HV wire routing, protection, and fuel system safety strategies, supported by CAE crash simulations and validation testing. This is a high-impact opportunity to shape safe, innovative EV and ICE platforms while working cross-functionally in a fast-paced, growth-driven environment. Drive decisions for HV wire routing, protection, and cut-off times to ensure compliance with FMVSS 305 performance requirements across regulated and non-regulated crash modes. Lead decisions for liquid fuel system packaging, design, and protection to meet FMVSS 301 performance requirements in regulated and non-regulated crash modes. Analyze CAE crash simulations to identify issues with HV and liquid fuel systems and propose corrective solutions. Collaborate with the HV battery team to identify and mitigate risks within HV batteries under both high- and low-speed impacts. Develop comprehensive test matrices to validate HV and liquid fuel system robustness. Support testing teams in ensuring accurate and high-quality data collection. Prepare post-crash documentation detailing results, observations, and required actions. Communicate test results effectively to cross-functional teams.

Requirements

Proven experience in HV and liquid fuel system safety performance for front, side, rear, and rollover impacts.
Strong understanding of FMVSS 301 and FMVSS 305 regulations.
Hands-on experience with CAE crash simulations and test validation.
Familiarity with HV battery safety, design, and risk mitigation strategies.
Excellent technical documentation and cross-functional communication skills.
HV wire routing, protection & cut-off compliance with FMVSS 305
Liquid fuel system design & FMVSS 301 compliance
CAE crash simulation analysis
HV battery impact risk assessment
Test matrix development & robustness validation
Crash testing support & data collection
Post-crash documentation & reporting
Cross-functional communication
Experience with HV & fuel system safety in front, side, rear & rollover impacts

Responsibilities

Drive decisions for HV wire routing, protection, and cut-off times to ensure compliance with FMVSS 305 performance requirements across regulated and non-regulated crash modes.
Lead decisions for liquid fuel system packaging, design, and protection to meet FMVSS 301 performance requirements in regulated and non-regulated crash modes.
Analyze CAE crash simulations to identify issues with HV and liquid fuel systems and propose corrective solutions.
Collaborate with the HV battery team to identify and mitigate risks within HV batteries under both high- and low-speed impacts.
Develop comprehensive test matrices to validate HV and liquid fuel system robustness.
Support testing teams in ensuring accurate and high-quality data collection.
Prepare post-crash documentation detailing results, observations, and required actions.
Communicate test results effectively to cross-functional teams.

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