Hardware Assembly Technical Program Manager (San Jose, CA- Remote)

Block-posted 2 days ago
Full-time • Mid Level
Remote
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We are seeking a highly organized and detail-oriented Technical Program Manager (TPM) to lead and coordinate the planning, execution, and delivery of hardware assembly programs across cross-functional teams. This role is critical in managing end-to-end hardware assembly processes from prototype builds to mass production， ensuring timelines, quality, fixture readiness, and cost targets are met.

  • Drive cross-functional program management for hardware assembly across mechanical, manufacturing, quality, and supply chain teams.
  • Manage the development and deployment of assembly fixtures, SOPs, line layouts, and production equipment—including automation and AOI—to ensure they meet engineering and manufacturing requirements.
  • Coordinate with design engineering to define fixture specifications, validation criteria, and readiness for production use.
  • Oversee fixture fabrication, bring-up, and iterative improvements based on factory build feedback.
  • Support the Hardware Product Design team to plan and execute design and manufacturing process experiments.
  • Track progress against program milestones, identify risks early, and lead the development of mitigation plans.
  • Coordinate activities across NPI and factory operations teams to ensure seamless technical and manufacturing execution.
  • Facilitate communication between engineering and operations teams to drive efficient issue resolution.
  • Lead post-mortems and continuous improvement initiatives to enhance future hardware builds and manufacturing strategies.
  • Actively support engineering builds in the factory, assisting directly with assembly, fixture operation, data collection, and issue reproduction.
  • Perform real-time root-cause analysis on mechanical, electrical, and process issues directly at the factory.
  • Participate in factory bring-up activities, including line readiness checks, equipment calibration, and process validation.
  • Tune assembly parameters, test limits, and tooling configurations in collaboration with manufacturing engineers.
  • Work closely with line operators and technicians to gather feedback, identify pain points, and implement process improvements.
  • Execute hands-on experiments on the production line, including DOEs, process trials, and characterization builds.
  • Collect on-line production data and analyze results to drive engineering decisions.
  • Participate directly in bring-up, debugging, and maintenance coordination for automation, test stations, and AOI systems.
  • Collaborate with equipment vendors during installation and troubleshooting.
  • Perform physical teardowns, support failure analysis, and prepare reliability samples directly in the factory.
  • Validate inspection criteria and refine quality gates with real units.
  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field; a Master's degree is a plus.
  • 5+ years of experience in technical program management within hardware, preferably in assembly or NPI environments.
  • Strong understanding of hardware assembly processes, fixture development, and quality control systems.
  • Demonstrated ability to work hands-on in factory environments and partner closely with manufacturing teams.
  • Excellent project management, organizational, and cross-functional coordination skills.
  • Familiarity with tools such as JIRA, Linear, Confluence, and PLM systems (Arena, Agile).
  • Ability to travel to the San Jose factory site frequently (up to 50%).
  • Strong understanding of manufacturing processes such as CNC machining, 3D printing, and sheet metal fabrication.
  • Ability to read and interpret engineering drawings and GD&T.
  • Excellent problem-solving ability and communication skills.
  • Experience with server, crypto miners, consumer electronics, or other high-precision hardware products.
  • Working knowledge of Lean Manufacturing, Six Sigma, and DFM/DFA principles.
  • Remote work
  • medical insurance
  • flexible time off
  • retirement savings plans
  • modern family planning
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