GIE Senior Manager Molding

Becton Dickinson Medical DevicesColumbus, OH
Onsite

About The Position

GIE Sr. Molding Manager is responsible for Molding equipment design (molds and molding cells), molding equipment build (design reviews/approvals), FAT/SAT, equipment validation (IQ, OQ, PQ) and external supplier management (equipment replacement plan, equipment maintenance, molds performance) across the MDS BU and is positioned to ensure that the company's component design, supply, cost, etc. are aligned to MDS business expectations. Act as the main point of contact for MDS BU for molding equipment questions and technical support. This leadership position provides expert engineering skill, judgement, and mentoring of other engineers. He/she is responsible for the plastics injection molding portfolio covering all MDS products. This role will oversee the planning, coordination and oversight in the development and implementation of replacement molds and related validation activities as well as external molding suppliers management. We are the makers of possible BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities. We believe that the human element, across our global teams, is what allows us to continually evolve. Join us and discover an environment in which you’ll be supported to learn, grow and become your best self. Become a maker of possible with us.

Requirements

  • B.S. in Engineering (Mechanical Engineering or Plastics preferred).
  • 10+ years in mold design / procurement and plastics processing experience is required
  • Tooling design experience of injection molds is required
  • Excellent technical skills include project management, organization, planning, and capital budgets relating to mold procurement and verification.
  • Demonstrated ability to apply problem solving and data analysis methods.
  • Previous experience with Good Manufacturing Practice (GMP), ISO standards and Lean Manufacturing concepts desired.
  • Experience in an FDA regulated quality environment desired.
  • Experience leading projects end to end.
  • People leadership skills
  • Strong communication skills
  • Risk analysis / FMEA
  • Statistical analysis / SPC system
  • Ability to manage multiple conflicting priorities, and to develop and maintain tool qualification schedules.
  • Able to act in multicultural environment and worldwide matrix organizations.
  • Frequent international and domestic travel up to 25%.

Nice To Haves

  • MBA or MS in Engineering, Six Sigma Green Belt and Lean manufacturing are a plus.
  • Proficiency in SolidWorks and understanding of Mold Flow Analysis tools is desired

Responsibilities

  • Mold design/development: Responsible for molding equipment build activities included but not limited to URS, vendor selection, PO creation, mold design reviews, follow up with supplier on mold build status milestones, FOT, FAT, and SAT activities.
  • Build competitive advantage through the leverage of manufacturing process technology.
  • Create capital appropriation documents CB-2.
  • Coordinate with peers in MDS BU to ensure adequate resources to support mold build activities
  • GIE Molding Manager will contribute to the innovative process and first equipment development for the MDS BU new products development and industrialization.
  • Managing MDS GIE molding team including engineers with mold design, project management and processing skills.
  • Leads suppliers and external design teams (vendor) for larger capital projects to manage cost, lead time and scope.
  • Molds/Molding Cell Machine retrofits, upgrades of existing equipment.
  • Partnerships with procurement for vendor selection.
  • Ensure that BDX mold and hot runner build standards are used for new equipment build.
  • Molding equipment process development and validation: Responsible for molding equipment validation at BD sites and support validation at external suppliers including IQ, OQ, and PQ.
  • Responsible for Molding equipment production ramp-up to ensure required OEE is achieved (OEE by equipment design)
  • Work with site and BU quality, R&D, and engineering teams to ensure timely equipment to production release
  • Support in Developing and executing the Process Technology Strategy for MDS BU’s
  • Participate to the manufacturing process technology strategy as a key driver for competitive advantage: based on current and future customer and market expectations and trends in terms of quality, service, and cost; planned BD product developments and business expectations for growth, profitability and return on investment.
  • Prioritizes work, aligns the organization, and completes the plan to deliver the defined process improvement results on time and within budget.
  • Process Development (Quality, Efficiency and Harmonization): Ensure effective prioritization, planning and development of global process development activities to use the installed base of manufacturing technology to meet customer (quality) and business (efficiency) needs, as part of the Technology Strategy.
  • Ensure the related risk management creation or update activities execution.
  • Ensures the adequate necessary equipment documentation are created and always up to date.
  • Ensure collaboration among the GIE community to facilitate sharing of standard methodology between plants and BU on local CI process improvements and ensure WW compliance to global process specifications.
  • Complete the plan to deliver global process development which meet or exceed required specifications and efficiency requirements on time and within budget.
  • External Molding Supplier Support: Molding equipment Lifecycle & Performance Management for external suppliers
  • Acts as main contact person from GIE molding for MDS BU needs
  • MDS BU technical support for external suppliers and mold health assessment
  • MDS BU support for Capital appreciation request for new equipment or refurbishment recommendation
  • Functional Leadership & People Development: Lead engineering team consists of ~12 engineers that support all molding activities for MDS BU
  • Communicate clear priorities and objectives.
  • Build a truly inclusive team organization which uses the capabilities across MDS BU
  • Provide leadership which drives engagement, performance, and results from every associate.
  • Responsible for communicating assigned projects with the appropriate personnel and departments.
  • Leads engineers and technicians to complete projects.
  • Support operations during a production crisis. (quality, supplier, etc.)
  • Comply with all local, state, federal, and BD safety regulations, policies, and procedures.
  • Comply with all local BD quality policies, procedures, and practices through consistent application of sound quality assurance principles.
  • Other duties as assigned.

Benefits

  • Competitive pay
  • Access a portion of your pay before pay day with DailyPay
  • Healthcare coverage: No paycheck contributions for eligible associates under a certain salary threshold enrolled in the HSA Basic Medical Plan option, no matter how many dependents you cover. Preventive care covered at 100%.
  • Dental and vision insurance at group rates.
  • Paid parental leave up to 6 weeks
  • Adoption assistance plan
  • 401(k) plan with 75 cents on the dollar matched by BD up to 6% of compensation
  • Company paid basic life and AD&D insurance
  • Tuition reimbursement
  • Discounted home, auto and pet insurance
  • Paid holidays and vacation (pro-rated the first year based on actual start date)
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